Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
Ok, now for the actual building of the eyebrow windows. This is where we left off. Remember that the side pieces are 3/8” plywood 43” tall, 1 1/2” at the bottom tapered to 33” at the top. After attaching the side pieces, I was able to measure around the circumference of the arch and determine the length of the top pieces. I used 3/8” bendy board (flex-core) and cut a slight angle on each end where it attaches to the plywood on the sides. The bendy board go...
I wanted to start off with a big THANK YOU to everyone who commented on my jewelry, and to those interested in the process. It’s appreciated. I had a few inquiries to make a blog on how I made the ring, so I decided to accomodate. After all, isn’t this what this site is for. I want to make something clear first. I’m in no way an experienced turner. My experience on the lathe is pretty minimal, so take my methods of turning with a grain of salt. I think the main focus...
We measured all the windows and they were pretty uniform. Less than 1” difference here and there. So I took the largest measurements and made all the eye brows the same size. The installers will be responsible for trimming to final size. Taking that into consideration, I started by getting a 3/4” sheet of plywood and laying it on my workbench. I then took the template I got from the installers and figured out the circumference of my arch over the windows. I also figured out th...
Well I finally got all 7 of these eybrow windows done and sent to the site for install. As you can see from these pictures, whoever did the job the first time did not get the veneer on right and it bubbled. The owners did not give the people a chance to fix it. They told us that they were very happy with all the cabinets and woodwork that we were doing and they wanted us to do it right. I think the main problem was that there was very little substructure behind the veneer. I ...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Degoose showed us how to make the jig that uses a bandsaw to make the spiral sections of his “Lazy Larry”. Well I made the jig, but my old small bandsaw just wasn’t up to the task. I wasn’t about to quit, so I decided to try to make a jig that I could use with my router. It took me awhile to figure it out (using Sketchup), but once I did, it was rather easy to make the jig. Here is how to make the jig. Picture 1. 1. Cut a 3/4” thick piece of MDF ...
I had a friend ask me to help him out. I thought it was appropriate to post this on my blog as somewhat a tutorial. Any additional information would be great and I welcome any comments. Maybe you have some tricks up your sleeve I have yet to find. Veneer: problem with bubbling Bulk woodshop supplies
Updated 1/15/12 How to make an Art Box by Andy Campbell Safety Be safe! Guards, etc…may not be visible in the pictures. This is written for woodworkers of all skill levels.But, please keep in mind that this is not woodworking #101. I am writing this in a step by step manner that should be easy for a beginner to follow, but some basic understanding of tools and terminology is required.I ask that the more advanced woodworkers be patient and not be offended. I don’t wish to test your...
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