Threaded insert jig – HOW TO MAKEHow to get the dam thing straight in!Ok, not a big problem, but a problem! Here are the challange. Idea! A jig so I can control the angel is 90 degree.Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.Draw up a hole that fits, the hight of the threathet insert and some extra for a nut. Some cutting at the tablesaw. Some more cutting, this could be done with a chiselR...
Thanks for joining us for the third installment of “Intarsia Basics” and this is where it starts to get really fun. Cutting out the pattern is one of the best parts of doing this kind of art. It takes a little practice to get used to using your saw. You can look up some practice patterns or just make some zig zags, loop the loops, straight lines, gentle curves, and circles on a piece of paper and glue to a practice board. Cut out some of these and you will start getting used to the “feel ...
Hey LJ! So a few weeks back I posted some mid-project photoes of how my bandsaw build was going and although it is not entirley finished and still needs little extras like a coat of paint, a stand and a fence I can now show you the fully working and (built bandsaw). Heres a quick video showing the build process… Enjoy! Its been a great project and I hope to soon post another video showing it in all of it glory.
Hi Everyone, this is my first time trying to do a blog. So please bear with me, I’ll do my best!I have had a lot of request to do a blog about my rings, I do 2 kinds of rings. The Lamination style and the Bentwood style, this blog is on the Lamination style. This ring is made out of Cocobolo, Brass and has a Mother- of-Pearl inlay. I start out with 3 thin squares of Cocobolo, about a 1.5”, I have a thin sheet of brass that I cut about the same size as the wood. I lay them out to o...
So a point was raised in my previous installment of this blog regarding tiling appearance of materials (once you assign your custom material to your model and scale it up you’d see the same material pattern repeat over and over again with distinct horizontal and vertical lines (the seams) that separate those repetitions. This tutorial will show you how to eliminate those seams from your materials, and make it possible to seamlessly tile your material over larger areas. I will show yo...
Here is a video of a router circle cutting jig that I made when I needed a way to cut circles out accurately and fast.
I was asked by at least a dozen people over the last few months how I do my portraits. Particularly, how I get up to the point of actually putting blade to wood. In other words…… the Prep Work. I thought I would make Part 1 of my “Portrait Scrollsawing in a NutShell Blog” cover just that topic – getting everything ready to actually start sawing. The only “prep work” part I won’t cover in this section is designing the pattern itself – that will be at LEAST one, if not multiple future b...
Overview: If you are going to make boxes there is no substitute for good band clamps. They pull all eight joint cuts together and tend to average out any cuts that are slightly off. I use two clamps on each box. They are expensive to buy, but cheap if you make your own. When in use, they look like this. These are really cranked down to pull all the joints tight. (A big thanks to Derrick who patiently helped me picture each step in this process.) Hint: To make this a quick read j...
Version 1.2a At this point I decided to get more “radical” in my design approach. I removed two of the cross rails (found out through experience that I didn’t need them anyway). Then I took the corner poles out of the flanges and put a “sleeve” on the side of my table for the corner poles to slide into (see photo below). Electrical conduit clamps work great for attaching the sleeves. This design also allowed me to adjust the height of the router sled in...
Hi, I’ve seen these questions raised on several threads, and for many years didn’t know the answer to these myself. I just stumbled upon the “answers” which reminded me of the questions, so I figured I’d post it here for anyone that might be able to use it. I stumbled upon these on Lee-Valley website which is a golden fountain of knowledge if you know how to find it (some of their articles and tips are not visible, nor easy to come upon unless you stumble upon...
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