I got a few questions about the zero-clearance inserts I made for my bosch table saw, so I figured I’d post the procedure here as to how I made those. The basic Idea is to take the factory inserts and use that as a template for the router. but alas, the factory insert is just too thin at some points to be able to follow it with a trim router bit, so to tackle this issue I made an initial template out of 1/2” plywood. This first template took a bit more patience and care so that...
Overview: In the last blog I detailed how to separate the top from the box and how to start with a long piano hinge then size, cut, polish, round, crimp, smooth, and paint the hinge so it will fit any size of box. In this chapter I will explain how to install a piano hinge in a box. We will go through how to mortise, fit and fasten the hinge. The essential tools are: router table, small try square, vix bit, drill and impact driver. If all goes well, it should look like this when you ar...
janice asked for help making cab doors , http://lumberjocks.com/projects/26191 . this is by way of showing how i make cab doors my way .i don’t do raised panels , unless the customer orders them to match or just ‘cause they like that style .i allways tell them that unless they really want to spend more money ,like twice as much for the panel wood ,and all the time it takes to do ( i am worth something ! ) .so i make the rails and stiles straight forward on the table saw , with ...
This is a non traditional workbench designed and built by a homebuilder as his work site saw table. It is a fairly simple design, yet quite sophisticated at the same time. It is very well thought out and quite useful. What makes this one special is the way he designed it to give you space to keep your tools all at hand, but not taking up space on the work surface. I have a feeling that many of the Lumber Jocks here will appreciate it and perhaps want to use it for inspiration. This is u...
The wife and I went out to a local flea market a week ago, looking for nothing in particular. This was the last flea market for the year at this particular venue and the first time we had been this year. I cam across a pair of saws, painted and looking sad. They had tags on the at $1.50 each. I was looking at them and wasn’t sure if I wanted to take on a couple more saws, when the proprietor came around and told me everything was half off. She said it was on account of wanting to cle...
Well, I was asked to put together a blog on how I made my segmentd ring. Since I had to make a new one for myself, (first one too small) I thought I would go ahead and do a step by step picture tutorial. My first time ever doing something like this , so hope it comes out OK. Here goes; Wood Selection The first step in making the ring is deciding what woods to use. As we all know, the selection is quite large. One of the most important things is color, but the most important is hardne...
Have you ever seen a 3 Dimensional star that you really thought was pretty – perhaps on the side of a barn, in someone’s house, or even a Christmas decoration? As a woodworker you may have thought “I’d like to try making one like that.” When you research 3 dimensional (3D) stars on this forum or on the internet as a whole, you’ll be disappointed in what you find. If you’re lucky, you may find a project or two that talks about a specific sized star ...
I cannot take full credit for this, as this is an upgrade I’ve made to my old drill press table with an idea I’ve seen on Woodscrap’s workshop page. My original table was just 3/4” birch plywood, which was too thin, and when I installed the t-tracks in it, the slot I routed left the plywood useless as there wasnt enough material left to keep it sturdy, and not enough material for the screws to hold into. The new table is 3/4” birch ply laminated with hardboard...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
Threaded insert jig – HOW TO MAKEHow to get the dam thing straight in!Ok, not a big problem, but a problem! Here are the challange. Idea! A jig so I can control the angel is 90 degree.Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.Draw up a hole that fits, the hight of the threathet insert and some extra for a nut. Some cutting at the tablesaw. Some more cutting, this could be done with a chiselR...
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