Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Updated 1/15/12 At this point we should have an assembled box, with corner splines, a recess cut into the body for the lid to set down into 3/8”, and a recess for the medallion cut into the lid that is also 3/8” deep, and the medallion cut to fit.DO NOT glue in the medallion yet! Next thing is to make the handle.I like to attach the handle by cutting a mortise in both the handle and the edge of the lid and slipping in a thin strip of wood, aka a spline. The spline is a scrap...
my ‘did it my way board’ http://lumberjocks.com/projects/42141 was done like thisthe tangents are the square of the circlethe thickness of the stock is that height of the squarethe width of the stock is the square and the two wingsof the circle combined(for my 1 1/4” bits it was 1”x1 1/2”).cut and mill the stockrun the round edges firstso the flat is still good for the coves later.the fence and the cutter tangent want to be exactso there is no loss in w...
I got a few questions about the zero-clearance inserts I made for my bosch table saw, so I figured I’d post the procedure here as to how I made those. The basic Idea is to take the factory inserts and use that as a template for the router. but alas, the factory insert is just too thin at some points to be able to follow it with a trim router bit, so to tackle this issue I made an initial template out of 1/2” plywood. This first template took a bit more patience and care so that...
I recently finished working on a cutting algorithm app for the iPad and iPhone called Smart Cutter, and wanted to share the app with every one hoping get some feedback from carpenters and wood workers. Smart Cutter finds the maximum number of small pieces cut from a larger sheet of paper with minimum scrap. It employs a state of the art algorithm to generate the maximum number of small pieces cut from a larger sheet of paper, wood, cloth or any other material, with minimum waste. Whether y...
janice asked for help making cab doors , http://lumberjocks.com/projects/26191 . this is by way of showing how i make cab doors my way .i don’t do raised panels , unless the customer orders them to match or just ‘cause they like that style .i allways tell them that unless they really want to spend more money ,like twice as much for the panel wood ,and all the time it takes to do ( i am worth something ! ) .so i make the rails and stiles straight forward on the table saw , with ...
Work(shop) in Progress #7: New Table Saw: Phenolic Zero Clearance Inserts and Fence Faces for Ridgid R4511
So, New Saw, New Zero Clearance Inserts are due! Actually I was planning on working my the Bead Box, but wanted to fine tune the table saw, and ‘get it done’ first, and so, the plan was to use the 5/8” phenolic (not phenolic plywood) panel that I got (I got a 1-3/8” phenolic panel to use as a router table top, and while at it, picked up some ‘lighter’ thinner panels as well, for inserts, plates, etc). I figured – I already have it, and might as wel...
Can anyone tell me how to get a good staining on a commercially available wood putty like Elmers? Several years ago I stopped using and substituted a glue and sawdust mixture on any projects where the repair would show and appearance mattered. Appearance almost always matters on my project, if only to me. I recently found myself using the commercially made putty while refinishing a floor and as normal, it stood out and would not accept enough color to allow for a match. I am not happy...
I’ve heard people say ‘What good are learning things in school if you don’t use them?’. After my lifetime of careers, I realize you never know what may be useful to you later. One of my most useful high school classes for example, was a one-semester class in typing – a ‘fill-in’ course – way back when they taught ‘Typing’. I guess it is called ‘keyboarding’ if anything similar is even taught today. Geometry was another, which at t...
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