Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
I mentioned in one of my project post where I pictured a small hand plane that I made in my shop that I also make the irons and sharpening stones. I of course make the wood too, since I have a sawmill. Others showed interest in more details, so here they are. I did not know where to start. I am starting with a honing stone I “made”. It did not work out exactly as planned. It is a very good stone and I will use it for honing razors personally and in my business (I run a small sh...
Since I have installed the Delta T2 fence on my Craftsman tablesaw, I have had a few people asking how I installed it, especially, how I installed the fence so that it would zero properly. For those that are thinking about installing this fence on a craftsman, you WILL have to drill new holes in the rails. You can use one of the existing holes, but you will not be able to ‘0’ the fence. I wish that I had taken pictures of each step to further clarify the information listed be...
I decided it was high time I quit clamping a piece of wood to my bandsaw table whenever I needed a fence, and upgraded to something more easily adjustable. Based on a design for a drill press fence in a recent Woodsmith Small Shops book, I came up with this cleat style fence. I used 2×4’s for the front and back rails, putting the 45 degree angle on them with my table saw. I bolted them to the existing threads on my bandsaw’s fence. The fence is a piece of cherry, and t...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
I ordered a 0.3 micron replacement filter from Wynn Environmental to replace my Jet DC1100 30 micron bag. Originally I was going to make a simple review for people to benefit from my experience with the new filter I got… but since it had gotten a bit more complicated, I figured this is blog-worthy, and the ‘regular’ review will follow once I experience more the performance of the filter. Disclaimer: I have had nothing but great experience from Wynn Environmental, from ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Have you ever seen a 3 Dimensional star that you really thought was pretty – perhaps on the side of a barn, in someone’s house, or even a Christmas decoration? As a woodworker you may have thought “I’d like to try making one like that.” When you research 3 dimensional (3D) stars on this forum or on the internet as a whole, you’ll be disappointed in what you find. If you’re lucky, you may find a project or two that talks about a specific sized star ...
Updated 1/15/12 At this point we should have an assembled box, with corner splines, a recess cut into the body for the lid to set down into 3/8”, and a recess for the medallion cut into the lid that is also 3/8” deep, and the medallion cut to fit.DO NOT glue in the medallion yet! Next thing is to make the handle.I like to attach the handle by cutting a mortise in both the handle and the edge of the lid and slipping in a thin strip of wood, aka a spline. The spline is a scrap...
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