Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I am working on both tutorials for a couple of reasons, to correct many areas that were unclear and to add in all the fixes I made in the comments sections. Some of the pictures I used were no longer showing up due to a glitch on the website I had them stored at and the tutorial made little sense without them. So I decided the text needed redoing also. I am very busy right now, but hope to get around to it soon.Stay tuned.Andy
I mentioned in one of my project post where I pictured a small hand plane that I made in my shop that I also make the irons and sharpening stones. I of course make the wood too, since I have a sawmill. Others showed interest in more details, so here they are. I did not know where to start. I am starting with a honing stone I “made”. It did not work out exactly as planned. It is a very good stone and I will use it for honing razors personally and in my business (I run a small sh...
Updated 1/15/12 At this point we should have an assembled box, with corner splines, a recess cut into the body for the lid to set down into 3/8”, and a recess for the medallion cut into the lid that is also 3/8” deep, and the medallion cut to fit.DO NOT glue in the medallion yet! Next thing is to make the handle.I like to attach the handle by cutting a mortise in both the handle and the edge of the lid and slipping in a thin strip of wood, aka a spline. The spline is a scrap...
I was out making a set of doors today and I decided that the fine folks here on LJs might appreciate a tutorial. I realize there are those of you that should be schooling me on the matter, but figured there were some that would like to learn it as well. So I will do my best to give pertanent information. Thanks for reading. To start off you need to consider shop safety. Make sure the guards on your tools are opporational and you have the proper safety glasses, ear plugs, and dust mask.F...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
I got a few questions about the zero-clearance inserts I made for my bosch table saw, so I figured I’d post the procedure here as to how I made those. The basic Idea is to take the factory inserts and use that as a template for the router. but alas, the factory insert is just too thin at some points to be able to follow it with a trim router bit, so to tackle this issue I made an initial template out of 1/2” plywood. This first template took a bit more patience and care so that...
I cannot take full credit for this, as this is an upgrade I’ve made to my old drill press table with an idea I’ve seen on Woodscrap’s workshop page. My original table was just 3/4” birch plywood, which was too thin, and when I installed the t-tracks in it, the slot I routed left the plywood useless as there wasnt enough material left to keep it sturdy, and not enough material for the screws to hold into. The new table is 3/4” birch ply laminated with hardb...
janice asked for help making cab doors , http://lumberjocks.com/projects/26191 . this is by way of showing how i make cab doors my way .i don’t do raised panels , unless the customer orders them to match or just ‘cause they like that style .i allways tell them that unless they really want to spend more money ,like twice as much for the panel wood ,and all the time it takes to do ( i am worth something ! ) .so i make the rails and stiles straight forward on the table saw , with ...
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