Well I figure I’ll introduce myself by sharing a new series to document my latest project… yet another router table ;). This one is… well, will be, a cross between Norm’s, chazmonro's here at Lumberjocks, and jasnance's over at Flicker. I liked the idea of trying a torsion box. I also like the idea of a vertical drawer to hang wrenches, inserts, and such. Yes I’m a newb (albeit and old newb), so if anyone sees any errors, or has any suggestions I’d apprec...
The top of my workbench is a 4” thick torsion box: 3/4” birch plywood panels on either side of a frame of 2.5”x1.5” yellow pine members. When designing the top, these were my primary considerations: I wanted it to be flat and strong, and not too light. I wanted an array of dog holes. I decided that spacing them 6” center-to-center would be good enough for my surface vise. I wanted every dog hole to be in, or backed by, solid wood. That way, even if the h...
Since it may be another 2 years before I finish this, I can’t really post it as a project, so it’s going here.I’ve been using my Joe Woodworker vacuum bag and press for about 10 years on and off, and have done a lot of veneering with it. (See my kitchen in my Projects). But I’ve always wanted to build a frame press, to make it easier to do larger parts, and make sure my veneered panels were flat.At the same time, I’ve also always wanted an assembly table, as I t...
I have been working on the design of the Cabinet of the RAS for sometime now. I finally got the Sketchup done for the frame of the Torsion Box. I have been working on it for several hours this evening and have many more details worked out but that is gonna have to be for tomorrows blog. The outside frame is of 3/4” MDF and the ribs are 1/2” MDF. I could as easily go with 3/4” ribs. But I think I will have minimum deflection in this configuration. Anyone disagree?
After my slight diversion into metal working, I’m back to working on the wooden parts of the router table… Gluing up this face frame was pretty straight forward, however the frame is made from cherry from my own property, and that’s just plain cool :). Even though it has been air drying for a couple years, I have a feeling it still has a pretty high moisture content (no meter). This piece is quarter sawn and has some real nice ray fleck. Here again I was a...
This is the first of a series of blog entries describing a mobile torsion box workbench I recently completed. I posted a project summary a few days ago (Mobile Torsion Box Workbench). The overall series will cover construction plans and details, material costs, and odds and ends. In this entry, I’ll describe some of the factors and thought processes that led me to build this bench the way I did. Some Background about MeI’m an occasional woodworker. I probably average three or f...
I am ready to replace the top of my workbench with a dead-flat Torsion box to ease assembly of future projects. I built my current workbench a couple of years ago from plans from Fine Woodworking. The base is made from laminated plywood and is very solid. I filled the inside of the base with 6 drawers which are full and work well. The top is 2 sheets of 3/4 material that has served its purpose, but is far from flat. Part of the problem (non flatness) also stems from the fact that...
Today I assembled the internal grid and attached one of the skins. I started by taking off the current workbench top, and leveling the top of the base. The top rests on two aprons that run end-to-end; one at the front and one at the back. I used hardwood shims (from a previous project) to adjust 3 of the legs and level the 2 apron pieces both left-to-right and to each other (front to back). I then placed (2) 2×4s, which had been jointed and planed, on top of the aprons, the sam...
The Assembly Table has been in great use for the last months. It’s awesome to have a perfectly flat reference surface on which to assemble projects. However, one problem I’ve had since I replaced the top is the front vice. My old top was 1.5” thick and the front vice was level with the top. The new torsion box top is thicker (about 4”) and so the top of the vice sits about 2” below the table top. That makes it near impossible to clamp many things an...
So I decided to breakdown and build a workbench for my super small shop. It was a hefty decision, considering I’m working in a single stall garage from the 50’s that barely had enough room for my sedan from the beginning. But it seemed to me that a workbench was a must if I wanted to take fine woodworking seriously at all. With that being said, I also didn’t have the time, space or skills to plane tons of boards to an exact thickness and insure a quality top after it was ...
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