So after much research and debates, I have finally charged the card, and 2 days later the delivery arrived with the new saw in the box (I opted to have it delivered from the store as opposed to pick it up myself – at 450lbs, I simply wouldn’t be able to unload it myself) Delivery from HD was swift and smooth, positive and friendly guy stop at my place saturday morning, and helped me position the box in my garage – I couldn’t be happier (took 5 minutes, 4.5 of those was...
OK. I caved in and bought an Incra Insert for the router table after they posted it back in stock. It’s the 3/8” phenolic plate that is their ‘old’ design. the opening for the router is 3 3/8” as opposed to the new Aluminum plate which are 3 5/8”. also it’s not as mechanical capable as the aluminum plates, but for $35 it’s within my budget. and still a very good plate. what I really like about the Incras is their MagnaLock plate inserts which sn...
I have an update on the bench. The top is completed and I’m nearing the home stretch. I’m already starting to come up with ideas for special uses/jigs for the inserts in the well… I measured and drilled the holes for the end supports of the well and then threaded my pipe stock and checked for level. I also cut the blocks that are moved when you need to adjust the lateral clamps and positioned them above each leg and the center support. I laid in the MDF panels to make sur...
A lot got completed today. Actually I got most of it complete minus a few details. First I cut out the sides. I drew a life size version of it on cardboard on the last blog to give me a since of proportion. So today I just transferred the measurements. Instead of just cutting it out with a jig saw, I used a router to get clean and straight lines. I used the jig saw and circular saw for the rough cuts and came back with square jigs, made especially for this project and straight edges. ...
There’s an article, by the well-known Christopher Schwarz, that tells how to make a workbench for about $175.00. I like that idea ;-) He raves about SYP, but … not much of that in my neighborhood, so …. I went with the dimensional Doug Fir, from the Depot. I’m working on the base, right now, but … here’s the top … before being trimmed to length: Got his recommended vise, bench dogs, and Wonder Dog, from Lee Valley. The top will dress ...
Didn’t have much shoptime lately, which made me try to squeeze every moment I got to try and make the most of it, which lead to rushing, which lead to screw up – but I’ll write more about that in a following installment and leave this one a bit more on the positive side. Last time I ran into the issue of having a not-square top part to work with. I fixed that by routing the edge at a 0.1 degree angle to straighten the front of the slab and make it parallel to the front 2 ...
Not only do I love maple and walnut, but I think they love each other too. They look so damn good together… they work well together, and they compliment each other beautifully. What more could a couple ask for? Well tonight I managed a wee bit of shop time. Between my 4 hours of sleep last night, being up at 4:15 am, and dealing with a two year old and a four year old that don’t play nearly as nice together as maple and walnut do, it wasn’t much shop time. But it was enou...
I mentioned it in the previous post and as I was working on the drawers I had the main carcass take the finish to make use of time. Mahogany much like Oak has large open pores. My finishing goal was more for practice than necessity, but I was aiming for an antique polished look – shiny outside. I knew I would have to fill in those pores if I want an even polished surface. So my plan was to start with a filler coat which I tried to concoct using dewaxed shellac and mahogany sanding sa...
Last week I finished drilling many holes for the sides of the well. These included the holes for the clamping bars as well as the pilot holes and countersinks for the confirmat screws. This took a bit of time because of all the measuring and trial and error positioning to ensure I didn’t make any major mistakes since the FWW plans were subject to interpretation and my sketchup plans (last entry) were a little inaccurate regarding the size of the clamping bars. It paid off though. For ...
Not much done today, had time to install the casters. had to go the lowes for some lag bolts (5/16) as the casters did not come with it. I found the casters on eBay for a fantastic price. it’s sold by SES Casters which are here in Massachusetts. total price was ~26 including shipping. they may not be red and shiny – but they are soft, heavy duty, and work fantastic! I highly recommend this seller by any means. I installed 2 swivel casters on the front of the table, and 2 non...
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