I’ve decided to build a thickness planer. There are many posted here on LJ’s and I’ve looked at a lot of them. (maybe all, at least all I could find)I’m not far into the build and have a few questions for the guys who have been through this already. --Thank You for all those that posted their builds. The ideas and processes have been very helpful.-- -the drum will be made from 5” maple disk. Total sanding width will be 18” -- -I seen one mo...
So I started to discover, this thing is heavy, so mobility will be needed. A set of flippable casters were in order. One set on the back was enough. I can easily lift the front and move it around now, when the wheels are down. Lifted up on the wheels here: And flipped so the sander sits flat on the floor here: I also did some musical chairs with electric motors today. My brass wire wheel was on a 1 hp Northern Hydraulics motor. I switched that out for the fine wire w...
I’ve just returned to my winter home / shop in Arizona. At home I have all the tools and lots of space but here I have 1/2 a garage and a much smaller budget. That’s no reason not to have all the toys, you just have to be a bit more creative. What I need to go with the chevalet I built here last winter, to pursue marquetry, is a veneer press and a thickness sander. The press can wait until next week but the sander gets built now. Criteria:1) Gotta be cheap2) Gotta be precisi...
Better add some sort of dust collection to this thing before I do anymore testing!This is what the finished “hood” looks like- Had the ½” plywood from another project. This is just a simple box. I wanted some way to hold it in place and be able to remove it without tools. Made two brackets from 1” aluminum angle “iron” to catch one side and some button magnets for the other side. Dust collection is a 2 ½” angled port that connects into the collection system. The ...
This is my first attempt at blogging but I thought people might be interested in the approach I took. Getting hold of consistently dimensioned timber for making boxes has always been a challenge, especially when small thicknesses are required and when the timber is hard to come by (expensive and scarce). I have seen many examples of beautiful boxes here on LJs from makers who have either made their own thickness sanders or have bought commercial equipment. For me, buying a ready made thick...
Having thoroughly enjoyed making the Little Bess Ring Box, the smallest project I’ve ever made in boxes, I have decided to go to the other end of the scale. I’ve always hankered after a Drum Sander but could never afford the £500+ price tag. I idly tapped ‘drum sander’ into the search box and found that not only was I not alone in not being able to afford one but that there was a solution. Build you own. There are numerous ideas out there but the soundest seems to be ...
After researching many sander designs and knowing my tendency to over engineer everything, there was only one choice for the table adjusting/lifting mechanism.The source of the lift came from this site and I give the author full credit- http://home.mchsi.com/~woodywrkng/DrumSander.html. The only change/addition I made was to add springs the help eliminate any “backlash” in the movement. The author of the site felt this mechanism gave more support over the full width of the table.The arm piece...
Had a bunch of requests (OK, only two) to see the sander in operation. Here is a very short video of how it works. The sound is natural- the sander and the dust collector in operation. A little over 1/64” of material was being removed. For the astute observer, you will notice the addition of the broom like door sweeps to both sides of the dust hood. It seems to work but I’m not sure how much more effective it is. Also, the addition of the wheels up/down mechanism was compl...
Hello All,I am going to start building my own homemade thickness drum sander. I have almost purchased all my parts and will start construction soon. I am documenting this process through pictures and video. It will be a little while before it is finished, but I will have pictures up of the progress, hopefully within a couple weeks!
It was finally time to add the sand paper to the drum. Having decided on a Velcro (hook and loop) system, it was off to Super Grit http://www.supergrit.com/ . Their store is only a half an hour drive from here. The hook portion required 5 feet of material. This PSA stuff is 4” wide and is $2/foot. Also bought 3 different grits of the 3” wide loop paper. Their minimum purchase is 3 yards but at between $1.50 to $2.00 a yard it is reasonable. It took about 73” to wrap the drum but I think I can...
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