Back at it….FINALLY!!!Considering my last entry on this project was almost 2 years ago, I thought I had better get going. I resumed work on my workbench recently. I had most of the trestle components laminated up (legs & feet anyway), so I started working on the mortises & tennons. I started with the feet, which required 2 big mortises (1 1/2” x 2 1/4”) 2 1/2” long. I drilled most of the material out with a 1/4” drill bit followed by a 3/4” fors...
I’ll skip the boring parts, like the glue up of the legs and material choice. I will say that I had intended to build my own designed bench sometime last year. I was sold on a certain author’s idea of an awesome Roubo style bench. I got Paul Sellers’ Working Wood, book and dvd set at Christmas this year, and it completely changed my way of thinking. But you didn’t come here for ramblings, you want to see pictures…... There they are, pretty aren...
I had thought that I previously finished the legs (except for mortising for the stretchers). However, after visualizing how the top would mate to the legs, I realized I needed to adjust the tenons on the two legs on the left of the bench. I’m going to be putting the left legs flush with the left edge of the top. I don’t want to be able to see the tenons from the side of the top when the project is complete. Using the table saw, I notched the tenons on the top of the legs so th...
I wanted to make the bench’s stretchers as proportionately beefy as the top and legs. Since my legs are 5” square, I figured it would work well, and look good, to make the stretchers about 3 1/2” high, and about 2 1/2” thick. So I had to AGAIN joint, plane, glue, clamp and wait some more. I’ve been getting kind of bored of doing glue-ups, so I’m glad this was the last laminating I’ll have to do on this project. I want to integrate 3/4” thick...
Now that the top is done, it’s time to start the legs and stretchers. I wanted real thick and sturdy legs, so I’m going for 5” square. Prior to starting this project, I had never done any real lamination work. I’ve glued boards together before, end-to-end, to make wider planks. But that material was only 1/2” thick. I never did anything this big before, but this whole lamination thing seemed pretty easy in concept. Sure enough, it wasn’t too bad. Now...
Now that I know what the actual width of the top will be (23 1/2 inches by the way) I was able to cut the short stretchers that connect the front and back legs: I decided to try to drawbore the legs with 3/8” pegs since the short stretchers will be attached permanently. I had already drilled the holes in the legs so all that was left to do was to mark the location on the tenon so the holes could be drilled. I couldn’t get the stretcher all the way into the mortise for som...
This is a continuation of the Hickory Chest build. This is an 8 video series. Here we continue with part 3, 4 and 5
Well after going almost 2 months without doing a video and almost 2 weeks not being in the shop, I figured I would get some work done and while in the process shoot a short video. Well sadly my shop light burnt out and I have no bulbs for it, but I did get the video filmed before the light went out. Enjoy it and as always, all comments (good, bad, or terrible), tips, and tricks are welcome. Thanks!
First off since you are working on furniture…clean up your bench. Sweep it off and put the tools away. This may seem odd since you are going to take the tools out again but it’s not, you are going to pound on your work quite a bit during this process. Chips left on your bench get wedged under your work and dent it. Sweep your bench off and keep it clean. I put all my tools away after each joint is made to fit, this speeds things up because you are not fishing for tools you thought...
I cut the tenons in two parts, as suggested by the popular woodworking video. A. I cut down the lines. I used my dovetail saw, but I am sure there are many ways to do this, say, even with a tenon saw. B. I inserted a pattern bit into my router. I cut and planed down a piece which was the exact width of the tongue. This piece was also just slightly thinner than the depth of the shoulder of the tongue. These dimensions are important for two reasons.1. Getting the tongue right means the...
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