So, I have decided to build a saw bench in the style of Stumpy Nubs design (more or less). This is in part a learning exercise, and in part because sawing things on the workbench isn’t the most comfortable way to do it. There have been some challenges along the way, but I’ve nearly got the mortises and tenons for the legs all cut and fitted, which leaves only the draw-boring and the dovetails for the top, give or take a couple holes for holdfasts. I started by cutting out the t...
After having to cut all the tenons by hand on my shaving horse i decided I never want to do that again and when i got paid for a quick welding job I picked these up for $65 including shipping. As far as the age and manufacturer of these tools i have no clue all I can tell is they are most likely cast iron. Here are some photos of them after I spent a couple hours cleaning them up and getting all the stubborn screws free again: I’m half tempted to replace the machine screws ...
First of all, my workbench build is far beyond the point that I’m going to share, I just have bunch of pics and I decided to throw them on the blog. There’s nothing special here, but some little documentary to remember. So… For M&T job I made couple of marking gauges out of pine. I know pine is not the best choice for this, I just wanted to practice a little before making marking gauge of my dream. I put pins just where I needed and then just re-inserted...
I am one step closer to the finish of my workbench. I show steps to cut a beveled mortise. If the video isn’t working, click here to view it on YouTube.
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
The last blog entry ended with me having two saw blades ready for handles. The handle material I chose to use was mesquite, which I bought from fellow LJ BlueStingrayBoots a while back. One of the pieces he sent me was about 5/4 thick. I decided to use the Marshall & Cheetham backsaw handle template available at the TGIAG website for these saws. I printed off two of the templates and laid them out on the mesquite to get an idea of roughly how much material I needed. Then ...
I recently came back from spending a couple months in Kansas for work. On one of my weekend trips to an antique store, I found this lonely, broken miter saw tucked in a dark corner. You can see the broke handle, but you can’t see the horrendous rust on the back side. For $10, I decided to give it a new home. Of course, if the saw knew what I was planning to do to it, it might not have agreed to follow me out of the store. Since I already have a Disston miter very similar to t...
I like to turn the knobs on the cases I build. Dr. White’s chest has a total of twelve knobs. I’m not a skilled turner, but that hasn’t stopped me from building a lot of furniture with turned parts. Turning a batch of knobs that is “identical” could drive a turner to another hobby. However, it’s not too difficult to turn out a batch that matches “close enough.” Remember, this is a handmade project and hand-turned knobs scream craftsmanship. Watch this video to see how I turn out the kno...
Raised Panel DoorsBuilding a set of raised panel doors might seem like a daunting process. However, it’s simply a sequence of steps that, granted, use most of the tools in a serious hobbyist’s wood shop. Wood movement is an issue here since the panel grain runs perpendicular to the grain of the top and bottom rails of the door frame. Watch this video to see how to build a raised panel door in one 25-minute video. This blog entry also includes links to eight individual videos that highligh...
This one is almost stupid, but it happens to still be helpful. On a through mortise you can center your work on a dog hole and some of the random chips will fall through it rather than get jammed into the bottom, where you will have to extricate them later. And Now…a bonus tip!!! When test fitting a mortise and tenon joint take care not to snag anything important… You have been warned and so have I. Cheers, Ryan
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