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Woodworking blog entries tagged with 'tenon'

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• Fr. Chad's Prie Dieu #11: Panel Risen

11-18-2017 10:06 PM by Ron Aylor | 34 comments »

Panel Risen –  To check my math one more time  I did a quick dry fit … I think it’s starting to look like a Prie Dieu!                 Now … time to start raising this panel. First I cut saw kerfs for the various steps in the profile …                 … then using a 1/8” chisel I removed waste to create the first step-down.                                 Readjusting the kerfing plane and repeating the process, I created two  step-downs. I used a bench plane to hog out most ...

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• Fr. Chad's Prie Dieu #10: Panels Rising

11-17-2017 12:16 AM by Ron Aylor | 8 comments »

Panels Rising -  With all of the mortises cut and a bit of tab A into slot B  …                 … the frame of the Prie Dieu back began to take shape.  Once fitted together I drilled holes for the draw-bore pins.  While the frame was clamped up, I determined the overall size of the panels to be 7-7/8” x 13-3/4” …  ... I decided on a profile akin to this.          I then cut two panels from 3/4” Ambrosia maple stock. With the walnut receiving the General Finishes Medium Brown Dye/S...

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• Fr. Chad's Prie Dieu #9: On the Rail

11-12-2017 05:58 PM by Ron Aylor | 12 comments »

On the Rail –  Having calculated the width of the upper case, I ripped and cut to length the various rails. The front received a drawer rail and bottom rail, the back received a top, bottom, and middle rail. At this point I was still unsure of the design of the raised panels.  So, after squaring the rails …   … I cut a 1/4” x 1/4” groove along the edges of the back stiles and rails.   The groove plane from my tongue and groove set places the groove 3/16” from the face of the board.     ...

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• Fr. Chad's Prie Dieu #8: Onward & Upward

10-26-2017 10:14 PM by Ron Aylor | 4 comments »

Onward & Upward –  As mentioned in the comments section of the previous blog post, the kneeling platform depleted my supply of walnut! After visiting Suwanee Lumber (the best little lumber yard in all of Georgia) I not only secured enough walnut to complete this project, but managed to bring home quite a bit of cherry and ash. Wanting to get this new lumber off the floor and out of the way, I took a few days to build some cantilevered shelving.   With the new lumber out of the way a...

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• Fr. Chad's Prie Dieu #7: The Right Color

09-24-2017 06:17 PM by Ron Aylor | 6 comments »

The Right Color –  Wanting to capture the color of the altar table in the Harvard Chapel of Southwark Cathedral, London, I decided (after a bit of trial and error)  on a concoction of 4 ounces of General Finishes Medium Brown Dye/Stain (straight out of the can)  diluted with 1-1/2 ounces of water.   I covered the cocobolo butterflies with tape and slathered on a quick coat, letting it sit for about ten minutes before soaking up the residue with a paper towel. I let this dry for about 30...

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• Fr. Chad's Prie Dieu #6: Gadrooning

09-07-2017 11:15 PM by Ron Aylor | 8 comments »

Gadrooning –  For the gadrooning, I decided on a barley-ribbon twist  pattern. Given that the kneeling platform is just slightly wider than it is deep, mitering the gadrooned trim pieces proved difficult at best.   So, I decided to create corner blocks to match each corner of the platform … that way the trim pieces could simply butt up to the corners.  With the corner blocks fitted to their respective corners … I alleviated the need for perfect squareness. Is that cheating...

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Single-bore mortises

09-04-2017 12:15 AM by galooticus | 1 comment »

As I’m preparing to cut various joints for a project, I’ll go through my copy of The Woodworker from Lost Art Press to refresh myself on how to do the joint in question. In this case, mortise and tenons. One included article, a reader submission, suggests a more efficient way to cut a mortise, instead of boring out as much as possible and cleaning the remainder up with chisels. I tried it out, and thought I’d share my experience since I haven’t seen this approach no...

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• Fr. Chad's Prie Dieu #5: Butterflies & Trim

09-03-2017 07:46 PM by Ron Aylor | 7 comments »

Butterflies & Trim –  Once the secret drawer was fitted and working properly, I glued up three walnut boards to form the top of the kneeling platform. Once the glue dried and the top was squared, I attached it to the frame with seven 3/4” x 3/4” glue blocks.  Once that  glue dried I decided to add butterflies to re-enforce the rub joint.  I used 3/16” thick cocobolo for the three 1” x 3” butterflies.                 Next up I planed and card scraped a walnut board for th...

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Charles Mackintosh Inspired Computer Desk #4: Time for some Leg Work

09-02-2017 02:46 PM by EarlS | 3 comments »

I’m on a roll this morning. Things are quiet around the house and I haven’t gotten distracted so it looks like I will get 2 installments of the project progress written up. There are a number of mortises that will be required for the legs. Initially, I was considering using a plunge router with a template jig that slid over the legs but decided that approach would be too tedious. I also wanted to figure out a suitable approach to using the router table to make mortise cuts. ...

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• Fr. Chad's Prie Dieu #4: A Secret Drawer

08-27-2017 09:18 PM by Ron Aylor | 4 comments »

A Secret Drawer –  With the barley twist split spindle completed and resting quietly out of harms ways, I start work on the kneeling platform.  Now … what Elizabethan/Louis XIII style Prie Dieu would be complete without a secret compartment? Besides, where else would a Reformation Era priest have kept those controversial texts? After a great deal of thought and working out countless possibilities in my head; I decided on a secret drawer patterned after that of Marc Spagnuolo’...

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