Began work on the upper doors of the Wall Hung towards the end of Episode 19 by creating a bead detail on the right door while telling you of a rebate needed at the left door. No pics cutting the rabbet, but the center stiles come together just fine. All four stiles for the upper doors were cut to rough length and grooved for floating panels ‘too long ago’ to remember… The rail boards were measured and marked for their rough cuts; those are the pieces t...
Since we’ve started a business, North Country Rustics (find me on Facebook) we’ve been very busy but we’ve also tried to take our projects to a new level. We’ve made several log beds (eventually, we even began making the bed frames from log~even though I wimped out on my son’s bed) but we are currently working on our first log bed for sale. The queen sized bed is really our best work yet but we’re stumped when it comes to how we should finish it. We re...
Mortise and Tenon Before we start on our table, we need to take the time to make a few practice joints. The oldest and strongest joint out there is the mortise and tenon. It’s also the only joint used in this occasional table. I wanted to make a set of bents to show you this but the hickory I had on hand developed quite a few cracks that kind of killed that idea for this weekend (a total drag for me because I really wanted an excuse to make the bents). On the other hand it’s...
In this blog series, I’d like to invite you to join me on a journey of discovery as we look at the history and restoration of an old English back saw. This is where the story starts… I really wanted one of these (Adria Large Tenon Saw 14”x 4”) …but didn’t have enough of this: So over a number of weeks, I trawled through eBay.co.uk, until I finally found and bought this… The saw plate is 14” long and the saw is 18 ½” overall. It has an iron back and is...
Hello again folks. Here I am in the home stretch. I say that but I know there are still a bunch of details left. I decided to go with drawbored Mortise and Tenons with no glue. The splayed legs on this bench make it incredibly stable as is so it’s not necessary at all. I also won’t have to worry about glue not curing well in the cold weather. The idea of not watching the clock during glue up is pretty nice to, especially on an assembly his size. The hole stress free thing is true in the...
Have you ever thought about why some saw makers add negative rake to the teeth of their rip saws? I have, but when I was drawing a 12 TPI template in Sketchup to re-tooth my Disston No.5 carcass saw, I realized that adding a touch of rake actually increases the volume of space between the teeth. If you look at a section through a saw file, you’ll see that you have an equilateral triangle (ignoring the rounded corners that define the gullets) and we know that the three angles of a triangle ...
I recently had the pleasure of reviewing and making a video for the MLCS horizontal router table. In this video, I show how to make Mortises and Tenons easily on this machine. Also covered in the video is raised panels, crown molding and custom molding. The machine is nice, and definitely as some advantages. Making raised panels or molding is similar to the action of using a jointer. You are passing the work over the bit with downward pressure. It feels much safer than standing it on it...
This is the newest addition in my shop. I realized it was necessesary to build this one for my upcoming projects that will require a lot of M/T joineries. Please watch my video at youtube to see how it works. Hope you find my jig interesting. Thanks
Here is a video about an easy way to make Tenons on a Radial Arm Saw. This is part of my “Opposing Arch Table” that I am currently working on. (Its 7.5 minutes long) Enjoy!
Some time ago I posted a blog about a dovetail joint I came up with. I call it the radial dovetail. It incorporates handcut dovetails, but rather than using the traditional 1:8 ratio for the dovetail angle for hardwood, each side of each tail varies and is drawn from a perspective point. Then the sides of the box were contoured to blend with the dovetail design. Here’s a picture of the nearly completed box. It is made of curly maple, Carribean rosewood, and hickory.I like to think of t...
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