LumberJocks

Woodworking blog entries tagged with 'tenon'

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Handtool Basics #5: Who is the KING of the Butt Joint?

01-22-2018 07:58 PM by WoodWorkLIFE | 0 comments »

Hey Guys, I did a quick little deep dive into the ins and outs of common butt joint techniques. I looked at biscuits, Mortise and Tenons (both hand cut and machine cut) Festool Domino Floating Tenons, and the Kreg Jig. I broke down how long it takes to make these joints, how consistent they come out, how easy and repeatable they are, and how strong each joint is. I break down (with lots of data) how much they cost in both money and time invested into each joint from the perspective of a...

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• Fr. Chad's Prie Dieu #16: The Drawer

01-21-2018 09:45 PM by Ron Aylor | 12 comments »

The Drawer –  Well, today was a veritable heat wave in Lilburn. Sixty-nine degrees! Can you believe it was below freezing just a few days ago? The awesome weather allowed me to complete the drawer for this Prie Dieu. I got home from church this morning about ten o’clock and immediately started resawing some 3/4” pine for drawer parts.                 I got to use my newly acquired J. Pearce No. 109 jack plane.   I will need to add a slight camber to the iron … it left a few ridges...

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• Fr. Chad's Prie Dieu #15: The Top

01-12-2018 08:41 PM by Ron Aylor | 9 comments »

The Top –  I haven’t had much shop time since my last blog post. The weather was not on my side. If it wasn’t dark and rainy, it was just too cold to be in the shop. Besides that I was down with the flu from the day after Christmas until just a few days ago. If it isn’t one thing it’s another. The last few days have been great, though. I was able to glue up and smooth the top …                   … and get the trim pieces and corners ready for gadrooning.        ...

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Desk Chairs #3: Spending time with my buddies Mortise and Tenon

12-23-2017 02:38 PM by EarlS | 3 comments »

After getting the FMT Pro mortise and tenon jig as an early Christmas present, I’ve been busy setting it up, figuring out how it works, and making the mortises and tenons for the Kevin Rodel side chairs. There are a total of 5 mortises on each rear leg, 3 on the inner face (crest rail, back rail, seat back rail) and 2 on the front face (seat side rail, side stretcher). The front legs also have 3 mortises, 2 on the rear face (seat side rail, side stretcher) and one on the inner face ...

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• Fr. Chad's Prie Dieu #14: Click … Swoosh

12-11-2017 08:07 PM by Ron Aylor | 9 comments »

Click … Swoosh - Before tackling the eight panel door, I thought I would give my newly made lamb’s tongue template a work out.  After locating the stopped chamfers with chalk, laying out the lamb’s tongue(s) was a breeze.  … not too shabby … if I say so myself!                 Aside from the cocobolo butterflies, these stopped chamfers and lamb’s tongues will serve to reference the Trinity without altering the over-all style.                 As I was thinking about the drawe...

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• Fr. Chad's Prie Dieu #13: Two Become One

12-06-2017 04:35 PM by Ron Aylor | 5 comments »

Two Become One –  I thought I would take advantage of the unseasonably warm weather and glue up the upper case. First I attached the barley twist accent pieces to the front frame with wood screws …                  … these pieces are proud of the frame by 3/8” as they overlap the side pieces.                 I applied the General Finishes Medium Brown Dye/Stain concoction to all the upper case pieces and once dry … glued it up!  The false bottom I mentioned in an earlier post cons...

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• Fr. Chad's Prie Dieu #12: Upper Case

12-01-2017 09:56 PM by Ron Aylor | 6 comments »

Upper Case - Before any assembly of the upper case could take place, I needed to cut a few dados for shelves. Once located, I struck knife lines for the thickness of the shelf stock. I then used a chisel to accentuate the knife lines … creating a nice little trough for …  … the gent saw to cut the shoulders of the dado(s) ...  … and a chisel to bust loose the waste.  I then went to town with my Old Woman’s Tooth … cleaning out the dado(s) to a 1/4” depth …  … all the while k...

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• Fr. Chad's Prie Dieu #11: Panel Risen

11-18-2017 10:06 PM by Ron Aylor | 34 comments »

Panel Risen –  To check my math one more time  I did a quick dry fit … I think it’s starting to look like a Prie Dieu!                 Now … time to start raising this panel. First I cut saw kerfs for the various steps in the profile …                 … then using a 1/8” chisel I removed waste to create the first step-down.                                 Readjusting the kerfing plane and repeating the process, I created two  step-downs. I used a bench plane to hog out most ...

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• Fr. Chad's Prie Dieu #10: Panels Rising

11-17-2017 12:16 AM by Ron Aylor | 8 comments »

Panels Rising -  With all of the mortises cut and a bit of tab A into slot B  …                 … the frame of the Prie Dieu back began to take shape.  Once fitted together I drilled holes for the draw-bore pins.  While the frame was clamped up, I determined the overall size of the panels to be 7-7/8” x 13-3/4” …  ... I decided on a profile akin to this.          I then cut two panels from 3/4” Ambrosia maple stock. With the walnut receiving the General Finishes Medium Brown Dye/S...

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• Fr. Chad's Prie Dieu #9: On the Rail

11-12-2017 05:58 PM by Ron Aylor | 12 comments »

On the Rail –  Having calculated the width of the upper case, I ripped and cut to length the various rails. The front received a drawer rail and bottom rail, the back received a top, bottom, and middle rail. At this point I was still unsure of the design of the raised panels.  So, after squaring the rails …   … I cut a 1/4” x 1/4” groove along the edges of the back stiles and rails.   The groove plane from my tongue and groove set places the groove 3/16” from the face of the board.     ...

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