Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Since I have installed the Delta T2 fence on my Craftsman tablesaw, I have had a few people asking how I installed it, especially, how I installed the fence so that it would zero properly. For those that are thinking about installing this fence on a craftsman, you WILL have to drill new holes in the rails. You can use one of the existing holes, but you will not be able to ‘0’ the fence. I wish that I had taken pictures of each step to further clarify the information listed be...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
This second part will concentrate on the layout of the rolling pin blank in preparation for cutting the slots. Create a blank that is 22” long and 2” square. Locate the center of the length (11”) and carry a line around the blank. The ellipses are 11” long and made of three pieces of 1/8” thick materialLayout a mark 5 ½” on either side of the center line and accurately carry the lines around the blank. To assist in laying out the diagonals, use a 3/8” thick spacer gauge, drawing lines...
So among the few shotcuts that were made by providing the R4511 at the market price was the fact that it only came with a splitter+integrated blade guard but no additional low profile riving knives (for non through cuts). for the price this saw comes at – one can’t complain, and the fact is- it does have a riving knife mount system which is a good base to start with. solution: homemade riving knife made out of 1/8” plate of 6063 aluminum: EDIT: If I’d do this again,...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Well, now that I’m fairly comfortable with the layout and construction of the cabinet it was time to tear things apart and get some actual measurements and formulate a material list and plan of attack (much easier to tear virtual cabinets apart!). After saving the Sketchup plan as another file I start removing unnecessary and duplicate items and start putting-in some dimensions. The pictures should show most if not all of the dimensions I used, but I can’t say for sure since I...
The other day, I posted another rolling pin. There have been several requests about how to make them. I thought I should update this tutorial with the new and improved trimming jig. Top of jig- hold down clamps, handle, and cutout. The cutout is the main new part to this jig. Previously I was using my tapering jig. The problem I encountered was that if the trimming process was not perfectly flush with the pin blank during the first trimming operation, then the blank would not clamp fla...
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