I would like to start out by saying the projects listed on this site really show some of the best talent and creativeminds ever amassed on one website. Makes me jealous. Any way I have been asked to show how I make a Texas Star, so I decided to share this with everyone. There are a few things you need to make before starting. First thing is to make a pattern making fence for your table saw. It is real simple. I usually make mine 4-6 inches wide out of 3/4”plywood. Rip a scrap piece o...
I started this project after building an assembly table from an issue of Wood Magazine (March 2010). The table was a lot of work (the torsion box top) but the main unit holding the table up was an easy build. That’s when I hit upon the idea of using the same design for a group of extra tables for other uses. I’ve built a number of these already, and am using one as a router table, a miter saw station, and a sharpening station. It is built using standard re-dimensioned co...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
This second part will concentrate on the layout of the rolling pin blank in preparation for cutting the slots. Create a blank that is 22” long and 2” square. Locate the center of the length (11”) and carry a line around the blank. The ellipses are 11” long and made of three pieces of 1/8” thick materialLayout a mark 5 ½” on either side of the center line and accurately carry the lines around the blank. To assist in laying out the diagonals, use a 3/8” thick spacer gauge, drawing lines...
So I’ve been debating with my father in law about weather or not he should sell his Shopsmith setup invest in building a new shop using standard stand alone tools and machines. He’s about to retire and is kicking the idea around of either selling it or dropping another $1K into upgrading to all new Shopsmith stuff. Personally I’ve never used the SS but I sincerely doubt I’d be a fan. Not being able to move from machine to machine would bug the hell outta me and bein...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
So after much research and debates, I have finally charged the card, and 2 days later the delivery arrived with the new saw in the box (I opted to have it delivered from the store as opposed to pick it up myself – at 450lbs, I simply wouldn’t be able to unload it myself) Delivery from HD was swift and smooth, positive and friendly guy stop at my place saturday morning, and helped me position the box in my garage – I couldn’t be happier (took 5 minutes, 4.5 of those was...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
The other day, I posted another rolling pin. There have been several requests about how to make them. I thought I should update this tutorial with the new and improved trimming jig. Top of jig- hold down clamps, handle, and cutout. The cutout is the main new part to this jig. Previously I was using my tapering jig. The problem I encountered was that if the trimming process was not perfectly flush with the pin blank during the first trimming operation, then the blank would not clamp fla...
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