Three thin pieces make up the lamination of one arm and are glued on a form. The form is made of scrap plywood and cut according to the dimensions in the plans. Each piece is slathered in glue and then bent around the form and clamped into place. After drying, the clamps are removed. One edge is trued up and flattened with a jack plane and then the curve laid out on the opposite side and cut on the bandsaw. More sanding and shaping need to be done as well as the mortises for the tenons on the...
Here I glue up the rough cut legs. They are made of 3 separate pieces laminated together to make one very strong, thick legs. The ones that have some slight variation color between the layers will be the back legs and strategically turned so they still look like solid legs. I then ran them through the planer to bring them down to their final dimensions. After carefully laying out the placement of the mortises, I drill most of the material out with a 1/2” forstner bit. I then came bac...
After checking and rechecking my layout of the cuts, I nervously began to make my first cuts to bring all the pieces down to rough size. I made sure to oversize all the pieces by at least 1/4”, so I could more carefully bring down to the final size on the planer, tablesaw and eventually some hand chiseling and planing.
I haven’t posted in awhile. I have finally found some time to show my progress. I purchased the lumber at the end of September and began to mark out on the wood where my cuts would be. I used a light blue chalk to show up well on the dark wood. I also marked a letter on each piece to correspond to my cutlist and assembly instructions with a grease pencil, so it would not smudge or rub off easily during the breakdown of the wood, but not stain as a marker would. Some of the boards ...
This is my half size prototype made entirely out of pallet wood (besides hardware).Finish is home made chalk paint with a wax finish (shabby chic) – the finish doesn’t photo very well but I am very happy with it, it came out the best I have been able to achieve so far. This size is perfect for DVDs etc. (I did a more thorough write up but the text disappear after I uploaded the pictures for some reason).
So, after a day of cleaning and a night of sleep I just have to say, Shame on you who don’t clean your tools regularly! I tend to clean my hand tools every quite often, Nomi, Nokogiri and Ganna every time I have used them. Sharpening I do all the time as I do work a lot of Western Red Cedar. Try cutting perfect dovetails with a less than 10000 grit sharpened Nomi. So this is about my new old machine and how the renovation goes on… So why am I ranting about this?Well remember...
I walked in the room and found our 2 year old son pretending to rip some boards on his “table saw”. I became particularly proud when I noticed he made sure to use a push stick. He had no instruction from my wife or I.
I’ve only been doing this for about 6 years now, but I have gone from using just a hand saw and a drill on a wooden deck floor to actually having nice tools in my own shop. Thanks for watching the video and I hope you guys like it. Shop Tour Video
Thanks for the comments and suggestions on my last post. I don’t have a dado blade yet, but after a quick search I found a box joint jig for a single blade table saw. It is basically a drill bit that is the same size as the kerf of the saw blade stuck into a piece of wood. I did a test cut in some plywood and found a drill bit that just fit. I then drilled an undersize hole in some scrap wood and pressed the bit into place. The only restriction here is that the bit be closer to the...
One of the aspect’s of Marc Spagnuolo’s guild videos that I like is his discussions of board selection for projects. He always gives a good discussion regarding choosing boards of similar colour and the important consideration of grain direction and appearance. In his blanket chest he made the effort to have a three-side grain match. After seeing his completed chest as well as various pictures of Darrell’s chests I decided this wasn’t really that noticeable. Thus I did...
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