I was out in the shop/garage at 8am today and didn’t finish until 7pm. I don’t recall taking a lunch break, or any break for that matter, the day just flew by. But I did get a while lot done. Yesterday was all fitting the mortises and tenons. That took all of yesterday and I left it dry fitted together. This morning I had five things to do before I could drill holes for the draw bore joints. I ran the legs across the table saw to chamfer the bottom edges, check the leg v...
Creating a pair of rocking chair arms Rocking Chair arms
So, I feel like my first blog attempt was a failure to anyone that read the first one and was interesting in seeing it progress. The first of this series was like show starting and then being cancelled after episode one ha. Enough of my rambling. After two years, a new job, two little additions to the family, and a few other projects crammed in front of this one I am almost done. Being 100% honest some of the delay was from intimidation and frustration as well. I took a REALLY big bite...
Whew, my workweek is finally over and now I can have some fun. I’ve been thinking all week about today, particularly what I still need to get to push this project along. I needed a jig to cut the mortises, and I was looking at pattern bits and I came away with an education. Top bearing straight cut pattern bits are expensive. I didn’t want to spend that much so I went to woodcraft last week when I bought my last pieces of wood for the leg and rail, and picked up a guide bushing fr...
Hi everyone! I’ve been somewhat out of radio contact due to pressing work for my degree and working on a business startup…. Between then (when was the last post?) and now, the entire piece was constructed in Solidworks, had the bugs refined out (mostly avoiding work overcomplication and basic logistics), ripped apart and reconstructed. Very little has changed from the original dimensions and layout. The recipient of the largest changes were the doors in terms of the muntin/mull...
Finally got some pictures taken of the cutting process so here is the promised blog .This is the is the cutter I use ( CMT box joint cutter set ) This is the sliding jig riding on the fence cheek ,glued and screwed together and nice and square to the fence with no play which is very imported.The cutter installed and tilted to 45 DEG. and a insert just for this cutting operation.Notice the pencil mark on the insert which indicates the setting of the fence for the first cut. The indexing...
Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...
Since the arm shape is complete and the side assemblies are laid out, I decided to start work on the tenons on the top of each leg that will protrude slightly from the top of the armrests. This was not in the plans that I had purchased, but really like that look and why not add more complexity to an already drawn out project! If I am going to take this much time to build the chair, might as well make it detailed. I completed one on a leg that will be in the back to practice my technique. I...
I have not posted in awhile. Turns out completing a fine furniture build of this magnitude and preparing for a first born child to arrive is a very large undertaking. I have continued to cut all the pieces to the final size and planed and sanded them down to thickness. I also continue to work on the joinery. I have dry fitted both side assemblies, the seat assembly and back assembly to make sure everything is lining up correctly. I have purchased a dado blade for my table saw to make th...
Today was a light day for me as I’m running out of things I can do until I get more wood, so today I cut out the side profile of the chop. I had this piece of thin ply laying around so I ripped it down to size and put my alignment marks on it, then drew the shoulder using a french curve template. Using the centerline I was able to do both sides. I clamped it on edge and sanded the template profile smooth then traced both sides on the chop. I cut a bunch ...
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