The diagnonal tenons can be shaped on the table saw almost identically to the way a 90 degree tenon would be made. I cut the inside cheek cut very carefully and then quickly nibble out to the tenon’s tip.Because the shoulder will hide where the tenon actually enters the mortise, i can cut the tenons to width with the bandsaw. The tenons can slightly narrower than the mortises as they will match up to end grain which gives little glue strength, and they are covered in any case. after ...
Nakashima Inspired Walnut Slab Table #2: Filling Knots and Cracks, Butterfly Inlays, and and a Start on the Base
I’ve made some progress on the kitchen table in the last few days. I started filling the knots and cracks in the top with epoxy. This is a messy job, and its a pain to get all of the bubbles out. I’m starting with the bottom side to perfect the technique. I burned the epoxy in one place where I held the torch too long trying to get the bubbles out. That just made a ton more bubbles that wouldnt come out. I also practiced making butterfly inlays on some scrap wood. Thi...
I am almost finished with the straight tenons that go through the end pieces of the frame. Almost, in that the ends will be shortened and beveled, but I will hold on that until the entire frame is ready to glue, so that they don’t get damaged until then. The two tenons are very straight forward but they do show and I took my time so that there were no gaps. First I just nibbled away at the cheeks with my table saw. After I sawed the cheeks, I used a handsaw to cut the shoulder...
I’ve been planning this project for quite some time. I actually started building reproduction Gustav Stickley Spindle chairs about three years ago. Other projects and a move got in the way, and they’ve been sitting disassembled in my closet for quite a while now. I decided to start the dining room project back up recently but to start with the table. Once the table is complete, I’ll at least have a usable dining table that I can scrounge chairs up to use with while I ...
My wife wanted to buy a new kitchen table. After much convincing, I was able to convince her that we should spend that money on a walnut slab rather than buying a set from a big box furniture store. I picked up this slab from a local sawyer before I decided on the final design. Usually, I’m much more methodical, and work out the design well before I buy lumber, but I couldnt wait for her to change her mind :) Lucky for me, my neighbor owns a cabinet shop with a large Timesaver...
Someone mentioned that she liked the blog, but didn’t know all of what I was talking about. With that in mind, here is a picture of the model from below. I am working on the frame that is just under the table top and is at the top of the legs. I am currently chopping mortises and while the jig works well, there is still a significant amount of hand chopping and there are eight mortises to chop. When that is done, I will finish cutting to length, cutting tenons, diagonal ends, mo...
Most of the layout is complete for the frame parts. I did not do the button holes or the curved ends of the diagonal pieces yet. My thinking is that I want to get all of the mortises finished, then go back to cut everything to length, make the tenons and curved ends, button holes, and finally bevel the lower frame edges. It is really helpful to have a full size drawing, as no measurement is needed, I just had to transfer from the drawing to the actual blanks. The mortising guide block fro...
I have 16- 45 degree mortises to chop in the frame and the stretcher for this table. I made this guide block and the photo below shows the half assembled block with the two angled guides that I will chisel to. The small block with the holes in it are a drill guide that I will use to drill out waste before chiseling. That guide will be slipped into the block loosely and after drilling it can be pulled out for chisel work. I am hoping that the drill guide holds up but I have a buddy who sai...
Quite a while back, I decided my little townhouse needed a proper dining table, despite not actually having a proper dining room to put it in. I like to entertain friends and enjoy cooking as much as I do woodworking and wished to have somewhere for everyone to sit together. I had little room for a full size table and decided I wanted to build a drop leaf so I could stash the table against a wall or behind the couch and I ended up settling on an ambitious (delusional??) design based strongly ...
I finished carving one leg with all but the tenon at the top. The carving went well and turned out great. I will carve the rest in my spare time and will use shop time to build the frame which supports the table top. The view here if from the bottom looking up under the top. Each of the pieces are 3 1/8 wide and 2 1/2 thick. The joinery is draw bored mortise and tenons. The tenons are each 2 inches wide and 3/4 thick and present a challenge as most of the joinery is at 45 ...
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