so After setting on the last design (see previous post in this series) I went out to disassemble the bowling alley laminated top – the purpose was to remove all the nails, so that I can drill the dog holes, and also laminate it in a double stack to give me a 4” top on the perimeter (5” in from the edges – for clamping purposes, and leg attachments). This idea turned to be disastrous. The nails are hardened steel, and twisted making the job of pulling them outridicul...
I got some time in the shop tonight and was able to get the sliding board jack made and installed. To make the V-groove at the bottom, I first made two cuts down the center with a rip panel saw. Then I cut a 45-deg kerf from the front / back that met those first two cuts in the middle. Finally, I chopped out the middle section and pared it flat with a 1/4” chisel and cleaned up the slopes with a paring chisel. Here’s a picture after the first 45-deg cut: After the sec...
I was fortunate enough to be able to take off Christmas week and get a good start on my workbench. I’ve had the idea to build one in my head for a few months now, and have been slowly accumulating the parts and hardware necessary. My intention was to make it possible to take the bench apart and move it with relative ease since I will be moving it from my dad’s shop once I have a shop of my own (side note: apartments suck). I used southern yellow pine, special ordered from Men...
BASIC WORKBENCH DESIGN This entry outlines my basic workbench design concept. It contains ideas from 3 different traditional style benches; Roubo, English, and Holzapfel inspirations. It is made from inexpensive Southern Yellow Pine and Douglas Fir with some hardwood accents (vice chop for example). The overall dimensions are 6 feet long, 33 inches high, and just over 2 feet deep. The split top is designed to facilitate leveling the top after construction and provide an area for ...
It’s funny that no matter how many hurdles I’ve tackled so far in building this bench, I still find myself “paralyzed” with fear when I come fact to face with a big new task….even if it’s a task that I’ve already accomplished in the build. My next major task for the workbench was to flatten the top. This shouldn’t be too hard. For one thing, the boards were fairly close to lined up when the top was glued up. I purposely didn’t spend tim...
What can I say…when the bug bites, it bites hard! I had about 1-1/2 hours after work before I had to be at the gym for Karate. I got busy with my “scrub” plane (heavily cambered iron in an a modern Stanley #5). I spent about 45 minutes in the shop, got the bench almost entirely roughly flattened, and still had enough time to clean up and get to the gym on time. Well, things went great at the gym (I got promoted! :) ) and came home pretty pumped up. So, I got busy with my ...
The day started with me cutting the vise chop into shape. I cut the straight cuts with my rip panel cut (as seen in the first pic below). Then, I cut the curved cuts and glued the chop together. I didn’t have any 8/4 stock, but I did have some 4/4 hard maple and red oak left over from previous projects. So, I hand planed them flat / square and decided to cut the shapes out before the glue up. After letting it sit in the clamps over night, I’m going to clean up the sides of the ch...
Because I train and teach Gracie Jiu-Jitsu between 4 – 6 nights a week, I don’t get as much time in the shop as I’d like some times. We had a 3-day weekend this past weekend, but I wasn’t able to get any time in the shop on Saturday. Our head instructor came down from Hattiesburg for a seminar and that is an all-day affair with us all going out to eat afterwards and spending the evening hanging out around a fire in the back yard. I did get to put a good bit of time ...
I spent the evening cleaning up and rearranging my shop the night that I got the top flattened and the leg vise installed. For the first time since I moved into this shop, it actually feels and looks like a work shop. Everything is actually in the proper place, as opposed to being thrown randomly some where in the hectic scramble to get our house remodeled so that we could move in last year. After getting everything cleaned up and organized, I started working on some of the remaining acces...
There were points in this process that I didn’t think I’d get this far. I took some vacation time and spent the past few days trying to get the top finished up. My goal was to have it completely glued up before the first of the year. I’m glad to say that despite a few set backs, I’m a week ahead of my goal. Not only is it a big motivational factor in a long bench building process, but it’ll also allow me to take a few days off to let my achy planing / sawing m...
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