After creating a program to calculate dimensions and cutting angles and designing and building a jig to make the cuts with, I was ready to put things into practice. My first trial was with some old (30+years) cedar fence pickets. I wanted an old “barnwood” 3-D star. I quickly decided that even though the wood was cheap (free), it varied greatly in thickness, even within one piece, and it was extremely brittle and splintered easily when cut. Needless to say, I wasn’t pl...
Trying to cut narrow pieces for the stars at steep angles and bevels on my radial arm saw required some assistance. I designed a simple jig that would clamp into the table in the fence joint, anywhere along the fence joint. You can make angle cuts to ~60 degrees left or right while leaving the saw carriage arm to run straight back and forth. You can bevel the saw carriage to ~70 degrees to create compound cuts on small pieces. Best of all, you can clamp down the workpiece and keep your han...
Have you ever seen a 3 Dimensional star that you really thought was pretty – perhaps on the side of a barn, in someone’s house, or even a Christmas decoration? As a woodworker you may have thought “I’d like to try making one like that.” When you research 3 dimensional (3D) stars on this forum or on the internet as a whole, you’ll be disappointed in what you find. If you’re lucky, you may find a project or two that talks about a specific sized star ...
A miter box method by Martyn can be done by using portable router. Here are the pictures that show my way: THE BOARD This was cut pieces using saw! THE MITER CUT Two layers of masking tape. Notice that I already applied the finish… dead flat lacquer but it became glossy after 5 coats. I Using just a small router proves it can be done. Guide can be nailed. Finally, the lid is done! Till next time….. Here is another design on th...
I start this project without making proper calculation and drawing. I just made a quick sketch based on my previous ball project calculations. Sure enough, I had to redo first three holes and star vertices because the base of the star was suppose to be a nice small dodecahedron and it didn’t turn up the way I wanted. The base of the star should look good because star will be moving free inside and all cuts and mistakes will be quite noticeable. So, here are the pictures of the first 6 s...
I saw the five pointed star posted a few days ago and wanted to post a picture of a Jewish star that I am working on. I need to sand and finish it. It was a challenge to get the angles right. If you rotate it, it looks really neat. More pics in a few days when it is finished.
Disclaimer: This blog follows my Magen David Board that is already finished and posted here At this point (see previous post for the methodology I chose to take for this project) , I realized that my plan for mass production, and gluing the long strips to one another to make the geometry would cause more trouble, and decided to cross cut them all to their final thickness instead, and in a way changed my work order to a ‘one of’ setup, albeit it would have been better if I did t...
I wasn’t supposed to work on this today because I’m supposed to work on a fence for the property I’m renting. I have a huge pile of fence material that the landlord and I just picked up yesterday. But I started this project this morning, blogged it around lunch time thinking I was done for the day, and then ended up back out there. This project has actually been kinda fun. It’s been fast, but fun. Total to this point is around 5 hours. The only thing left is the ...
So off we go onto a new adventure. One of which I have not embarked upon. I’ve done hundreds of raised panel doors in my day, so the actual process is a cake walk. However, this being a star has already shown some complications. Now if you think this is going to be just a simple raised panel “star” door, well, I guess you don’t know me. LOL. It starts as a star, the thought of stained glass crosses my mind as being a part of the project but so does leather. Break...
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