With all the joists leveled out it was time to start laying out the deck. I started with the points of the star. Here its all cut out but not screwed down. I used the Kreg Hidden Deck Fastener System. I really like the system! It is very well designed and thought through. You do have to be careful you do not over bore your pocket holes or over drive your screws. The composite decking can also shift so it is easy to run out of square and true, but that is not the systems faul...
This is my latest holiday project. A Christmas tree star topper. This is a pretty simple project that can be completed on a scroll saw or a band saw. You can view the video of how I made it on my YouTube channel at: https://www.youtube.com/watch?v=h8F3R4TNnNc I hope you enjoy it.
My next request…Build a shadowbox in the form of the old Hap Arnold Air Force wings. Ideas are welcome!
After creating a program to calculate dimensions and cutting angles and designing and building a jig to make the cuts with, I was ready to put things into practice. My first trial was with some old (30+years) cedar fence pickets. I wanted an old “barnwood” 3-D star. I quickly decided that even though the wood was cheap (free), it varied greatly in thickness, even within one piece, and it was extremely brittle and splintered easily when cut. Needless to say, I wasn’t pl...
Trying to cut narrow pieces for the stars at steep angles and bevels on my radial arm saw required some assistance. I designed a simple jig that would clamp into the table in the fence joint, anywhere along the fence joint. You can make angle cuts to ~60 degrees left or right while leaving the saw carriage arm to run straight back and forth. You can bevel the saw carriage to ~70 degrees to create compound cuts on small pieces. Best of all, you can clamp down the workpiece and keep your han...
Have you ever seen a 3 Dimensional star that you really thought was pretty – perhaps on the side of a barn, in someone’s house, or even a Christmas decoration? As a woodworker you may have thought “I’d like to try making one like that.” When you research 3 dimensional (3D) stars on this forum or on the internet as a whole, you’ll be disappointed in what you find. If you’re lucky, you may find a project or two that talks about a specific sized star ...
A miter box method by Martyn can be done by using portable router. Here are the pictures that show my way: THE BOARD This was cut pieces using saw! THE MITER CUT Two layers of masking tape. Notice that I already applied the finish… dead flat lacquer but it became glossy after 5 coats. I Using just a small router proves it can be done. Guide can be nailed. Finally, the lid is done! Till next time….. Here is another design on th...
I start this project without making proper calculation and drawing. I just made a quick sketch based on my previous ball project calculations. Sure enough, I had to redo first three holes and star vertices because the base of the star was suppose to be a nice small dodecahedron and it didn’t turn up the way I wanted. The base of the star should look good because star will be moving free inside and all cuts and mistakes will be quite noticeable. So, here are the pictures of the first 6 s...
I saw the five pointed star posted a few days ago and wanted to post a picture of a Jewish star that I am working on. I need to sand and finish it. It was a challenge to get the angles right. If you rotate it, it looks really neat. More pics in a few days when it is finished.
Disclaimer: This blog follows my Magen David Board that is already finished and posted here At this point (see previous post for the methodology I chose to take for this project) , I realized that my plan for mass production, and gluing the long strips to one another to make the geometry would cause more trouble, and decided to cross cut them all to their final thickness instead, and in a way changed my work order to a ‘one of’ setup, albeit it would have been better if I did t...
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