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Woodworking blog entries tagged with 'split top'

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Split Top Roubo Bench Build #15: Pretty much done

04-01-2015 11:02 PM by ic3ss | 13 comments »

I put in an eleven hour day yesterday on this thing, the work was really kind of fun compared to the tedious work of digging out mortises of the day before. I’ve never tried the draw bore method of locking a mortise and tenon together. I didn’t even use clamps. Well this morning I just had to get the tops to fit on the tenons, so after trimming back a couple of mortise surfaces they both fit down snugly, a very sweet fit. As a bonus, the sides of the tops ended up flush wit...

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21st Century Workbenches Project #7: The First dry fit this will give you an Idea of how big these benches really are.

09-03-2012 09:59 PM by thedude50 | 10 comments »

Well my Friends I have been at if for some time now and felt it was time to get busy I worked on the legs first after a critical error the leg assembly had to be broken down which was a big job and then the legs were taken back one step the outer legs were re worked and the bench was put together for a test fit and to let the tops lye flat for a while to get them as flat as can be. First we made the leg assembly this is a through mortice that is back cut and wedged together for a tight fit...

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SYP Spilt-Top Roubo Workbench #1: 80% Complete

01-03-2013 02:53 PM by grfrazee | 10 comments »

I was fortunate enough to be able to take off Christmas week and get a good start on my workbench. I’ve had the idea to build one in my head for a few months now, and have been slowly accumulating the parts and hardware necessary. My intention was to make it possible to take the bench apart and move it with relative ease since I will be moving it from my dad’s shop once I have a shop of my own (side note: apartments suck). I used southern yellow pine, special ordered from Men...

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Split Top Roubo Bench Build #19: Done!

04-14-2015 02:15 AM by ic3ss | 4 comments »

My morning was taken up entirely by straightening out a snafu with my medical insurance co. and the doctor’s office. What a pain. Sometimes I wonder why I have health insurance. Anyway. . . When I did make it out to the shop, I had this cutoff piece of walnut left over from the leg vise chop that was perfect for the deadman. I’m not really done with it at this point, all I did was rip it and cut to length, cut a rabbet at the top and the V groove at the bottom. It fits right...

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Split Top Roubo Bench Build #16: The worst Easter ever

04-06-2015 01:46 AM by ic3ss | 4 comments »

So, my task today was to cut up a piece of maple I bought the other day to make the gap stop and get it glued up in the clamps and then go over to family for Easter dinner. I set up the band saw and set about resawing the board into two halves. It went fine for the first 3/4 of the board then it was binding the blade and was not tracking straight, and not wanting to cut. I made a couple of adjustments, everything else looked fine in the setup. It just wouldn’t cut and was binding hor...

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Split Top Roubo Bench Build #10: Mounting the Criss-Cross

03-23-2015 01:05 AM by ic3ss | 4 comments »

Yesterday I picked up a 1 – 1/4” forester bit and a 3/8” x 10” long brad point bit at Woodcraft. The forstner bit is for drilling the hole through the chop and leg for the leg vise. The bit is too short to make it all of the way through the leg so I also need to get a forstner bit extension. The 3/8” bit is for the pins that hang the Criss-Cross on the chop and leg. The chop is 9” wide so this was barely able to make it through. I didn’t want to hassl...

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SYP Spilt-Top Roubo Workbench #8: Flattening and Finishing

12-03-2013 02:20 AM by grfrazee | 3 comments »

Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...

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Split Top Roubo Bench Build #17: Ok, I think I've recovered now

04-07-2015 12:07 AM by ic3ss | 3 comments »

After a long morning drinking my coffee and thinking about alternatives to keep working, I drove to the lumber yard and got a piece of baltic birch to make the flattening sled out of. When I came back I took my bent saw blade out and put a crescent wrench on the bent tooth. I moved it about three times and I think it may be useable. I soaked it in simple green to get the pitch off and I’ll try it tomorrow. I’m expecting that it’ll be a little rough but that’s ok. IR...

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Split Top Roubo Bench Build #8: Install the tail vise, done with the top

03-17-2015 12:43 AM by ic3ss | 2 comments »

Yesterday I took the end cap and cut out two mortises first using a spade bit and then chiseling it square. I had to trim the tenons down a bit to fit in, and when I was squaring the small mortise, part of the end grain wall broke away leaving me with a big gap. I really didn’t want to make another end cap and do all of this work again, so I think I’m going to go with it for now. If I decide later I can’t live with it, I can just take it off and make another o...

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Split Top Roubo Bench Build #12: Finish up the leg vise

03-25-2015 02:37 AM by ic3ss | 1 comment »

Had a surprise today, more funds available in the budget than I thought so I went to the lumber yard and got the wood that I needed. Got it all milled up and the front rail is now in the clamps. Due to my clamp shortage, I’ll have to glue up the last leg after I get home from work tomorrow night. But that’s good because it’ll set me up perfect for next weekend’s activities. I picked up a 2 – 5/8” forstner bit for the plastic bearing ring, a 4” fors...

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