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A friend at my church made me an offer: ”I’ll give you some wood if you’ll build something with it for the youth auction at the church” He made the offer several weeks ago, but I didn’t get around to picking up the wood until last Sunday! That gives me just under 4 weeks to take the wood, figure out a project, build it and finish it. That should be plenty of time, but my projects typically take months or years ! After pondering my choices, I picked these...
We all make mistakes. Yes even me. I’ve been working on the design and build of a box for the best part of a month and a half now. You know I don’t like chunky boxes, the sort with way too thick walls. This box is about 125 mm square x 75 mm high. So I’ve made the wall thickness 6 mm, slightly on the thin side but not a problem for a shell or drop on lid box. Except this one has a wooden clam shell hinge (see first part of blog). This was a mistake as the consternate...
I made this from scap pallet pieces. FREE WOOD!!! Lot’s of problems. My thought was to leave the fence in the same place and move the box from side to side inside the jig to make larger spline cuts. This way I would only have the one cut through the jig. Not enough support. The box was moving as I cut and I ended up with different size spline cuts that were not square to the box. I plan on increasing the size of the whole thing, but will need to purchase wood to ...
Another small step forward. I was able to mill some mahogany today for the face frames. I milled some 7/8”x1/2” strips from 1 long board that I was hoping would be enough for both front and back face frames but unfortunately it only yielded enough material for the front which is also all I had time today to manage. So I joint a board with my #6 so that I can then rip it on the TS to long narrow strips 7/8” wide (to cover the 3/4” plywood with excess that I could the...
I was flipping through a catalog the other day and happened upon a spline cutting sled that this company was selling. I really liked the design of it, so I went on their website and learned all about it, watched videos etc. The only problem was, I didn’t want to pay the (what I thought was) high price for something that I could probably make myself…not to mention I’m broke, and cheap, and have enough scrap materiel’s lying around that I can make it almost for free. I...
I left off with the top being glued to some MDF risers. This morning I finish sanded it and put on two coats of lacquer. I will oil the walnut but I didn’t want to Maple any darker so I figured I’d lacquer it so when it’s all built up, the oil wont get into the maple top. Step 5: Finishing the Shelf I ripped the walnut border to length and laid it out to get an idea where to cut the biscuits. The center piece was a very clear piece of face grained walnut, so when I wen...
I’m building cabinets for under my bench. I’m following the ‘plans’ provided and they call for splines and slots. From the plans: So, I spent the better part of a day routing out 1/4” deep 1/8” slots in 3/4” birch ply which mates up with some rock maple edging with corresponding slots. I’m thinking ”Hey, this is going to look really cool, birch and maple.” Got the splines cut and started dry assembly only to discover that t...
It looks like we’ll be running down to SoCal at the end of February to visit family & clients. We’ll take advantage of the opportunity to hit the Gamble House Joinery Tour, hit Disneyland while the kids are at school, and most importantly: Darrell Peart’s Greene & Greene Details I class at the William Ng School of Woodworking! I noticed that Marc Spagnoula (Woodwhisperer) is teaching classes there (i.e. Hall Brothers Frame, etc.). I’m really jazzed because...
Some time ago I posted a blog about a dovetail joint I came up with. I call it the radial dovetail. It incorporates handcut dovetails, but rather than using the traditional 1:8 ratio for the dovetail angle for hardwood, each side of each tail varies and is drawn from a perspective point. Then the sides of the box were contoured to blend with the dovetail design. Here’s a picture of the nearly completed box. It is made of curly maple, Carribean rosewood, and hickory.I like to think of t...
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