I call any taper that cannot be accurately cut on the table saw a micro taper. Usually anything under 1 degree. The taper I needed to cut was 0.2 degrees, so the only tool for the job was the jointer. The process was pretty simple. I needed to taper 1/16” over an 18-inch length. I made a 1/16” spacer and raised my jointer to a 1/16” cut. I placed one end of the panel on the spacer and ran the panel through the jointer. As the front edge of the panel hits the knives, t...
Painting pyramids work well for larger projects, but when you have smaller items to spray, something on a smaller scale is needed. I took a piece of corrugated cardboard and inserted tacks in it from the bottom. I spaced them about an inch apart and covered the flat sides with tape to help hold them in. The item you want to spray is held up by the points of the ‘thumb’ tacks so that it won’t stick to whatever it’s resting on. [EDIT] I just found a few mo...
Recently i found a need to sand some small parts of a project with my Random Orbit Sander. They were too small to clamp down and my sander would just throw them out from under it. I just clamped the ROS upside down in my leg vise and held the small piece on the rotating pad. This doesn’t work as aggressively as usual because your hand cannot hold the piece as firmly as it would be if it were clamped or had more mass.
I needed a small sanding spindle to sand the small corners of a project I’m working on. My store bought sanding spindle is too big and I didn’t want to go out and buy one, plus even the smallest one in the store is too big. [Above] I found a 4 inch long piece of aluminum rod. It’s a little bigger in diameter than 1/4 inch. I used a hack saw to cut a slot down its lengthy about 1-1/2 inches long. [Above] I cut a piece of sandpaper about 2 inches long to fit ...
This last weekend did not yield an overly fruitful progression on the microshop as the house soaked up most of my attention. I was able to start a portion of the inner framing to prep the walls for insulation and electrical placements. These types of sheds have LARGE frame centers but they’re still set on a 16” center around the perimeter. So, it is just a matter of filling in the missing sections and tying everything together. As you can tell nothing too complicated about it ...
I’ve had the new workspace in place for two weeks now and have yet to find the time or gusto to start in on its transformation. Whether the rain or my daughter’s birthday preparations are the cause of my lack of enthusiasm I do not truly know but I am spending this time planning and researching for my inevitable journey into a “microshop”. Yep, that’s right. For those in the know you probably did that face that accompanies a sincere feeling of empathy for tha...
Every woodworker has a pile of lumber just sitting around. This weekend use some of it up to make a decorative pencil holder. Link to Video and Link to my Website
Hello again. Now the ‘boards’ you saw in part one were oversize at 45mm wide, purposefully so. Its easier to glue up and cut. There is a small allowance for error, if one piece isn’t square with the next layer. So, first things first, cut out six of each wood 45mm square. I always cut a spare just in case of screw ups. The first shaping work will be done with two layers stuck together Spares to the right. The sycamore is glued to the Sapele with superglu...
So, after the disaster of last year, it’s time to once again plan the disaster of this year! Last year, you won’t recall, I planned to build a massive all-weather roubo style workbench, and after designing what I still feel is a really good design, faced the difference between the project materials cost, and the amount I had to spend…which last summer was: Zero. Obviously my design was somewhat more than zero, and while cheap, zero is a number that’s hard to argue w...
I started this project a while ago, but because of work haven’t had much time to work on it. By the time I’m done, it should be just in time to put it up for the winter! Oh well. This is my first project entirely done with hand tools. This is the top, 20” square and 1 3/8” thick. The legs are 4×4’s but planed down to a little less than 3.5” I’m not sure if these M&T joints have an official name, but they’re more li...
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