To download a measured drawing or to see the full photo gallery, click here:http://www.eaglelakewoodworking.com/post/Super-Sled-Crosscut-and-Miter-Sled.aspx Project Description: I just completed a two part video series on how I made my new table saw sled. I’ve named the new sled the “Super Sled”. The Super Sled combines two of my best shop jigs! I love my original crosscut sled, so when the voters at Eagle Lake asked me to make a video about how to make that s...
I finished the latest accessory for the Super Sled – the Tenon Jig. It’s pretty darn easy to build. Given the cost of commercial tenon jigs, you could easily make this one with the scrap plywood you have laying around. The Tenon Jig’s features include: - micro adjustment feature- built in scale- unique leveling system For PDF measured drawing of the Super Sled and the Tenon Jig, go to the project page and click on the “Browse This Projects Files” link towards the top:h...
I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
Table Saw Jigs #1: A Crosscut / Miter Sled for Craftsman 10" Table Saw With Non-Standard Miter Slots
Here’s a link to a video that I made about my new crosscut / miter sled that I built for my Sears Craftsman 10” Table Saw with non-standard miter slots. I hope this helps some others who are looking for a solution to improve the accuracy of cross cuts and miter cuts with similar inadequately equipped table saws. I added the miter cutting features after this video was made, so I will have to update the video or include some new photos at another time. http://youtu.be/0Gr5t...
Yet another table saw sled. The idea behind this table saw sled was to provide a lot of flexibility in clamping down the fence and workpieces. The top is 3/4” melamine edge banded with scraps I happened to have handy. On the bottom is a 30 inch Kreg Jig and Fixture Bar. The T tracks on top are cut from 2 48” lengths. The fence is a Rockler router table fence that I found on sale a year or so ago. I had to shim it with Scotch Tape on the bottom to square the face to ...
While waiting for glue to dry I tackled the large drawer that will be faced with the mahogany/maple-stripe front. After the last project where I used dovetails for all the small drawer I wisened up (is that a word?!?) and went with box joint. My box joint jig is based on my Incra 998SE Miter gauge . The 1000SE comes with the flip stop which is very useful with 2 built in stops, and a micro adjustment which I use to sneak up to a perfect box joint fit. For added stability I also use the...
I just completed the latest video in the Super Sled series – the Miter Fence. Cut accurate and reproducible miters with this shop made miter fence designed for use with the Super Sled. Using a stop block for repeatable cuts allows you to get the exact same size pieces each and every time you miter. This versatile setup can cut a wide range of angles safely and accurately on the table saw. The Miter Fence video for the Super Sled series shows the construction of the fence and two dif...
I wanted to add to the mitre gauge posts. Wayne posted a photo tour of the Jessem System, and David posted initial impressions of the Kreg System. The incra 1000SE is seen here in the Incra Miter Express sled. Both are available at Woodpeck.com You can see the kerf where the mitre sled straddles the blade in the tablesaw allowing for the cutoff piece to be coplanar with the workpiece. This decreases the chance of the saw flinging the cutoff piece back. The Incra guage is adjutab...
A couple of years ago I made a small, adjustable angle jig for my bandsaw. That jig is shown below and described in my blog “Works for me – #5”. I’ve found that jig so useful I decided to make a similar, but larger, version for my table saw...This new jig pictured below works for making tapered legs, angle cuts on flat stock, trimming to a particular grain pattern, or for removing bark or other bad edges, as shown in the photos below...The photo above shows the jig positioned in the m...
I started out making the Crosscut Sled as in ShopNotes Vol.17, #99… Page 24. I was doing OK, except that the one in the magazine was made for a Right Tilt Blade…... Mine is a Left Tilt; therefore, I dropped many of the features that I liked and it resulted in more of a straight vanilla Sled. It does have an extension that can be added for longer material… Here are the pictures taken…
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