Hello all. Well I seem to have whet the appetite a bit so here goes for a ‘novel’ technique for making mitred boxes. Its a bit like making a box out of paper, like they showed you at school, using a ‘net’. Only in 3D, with wood and a tablesaw (not sissors). Well first comes the board Its made from alternating strips of Maple and Rosewood of varying thickness. I won’t bore you with the details on how to make it suffice to say that all the corners must b...
Hi guys ,, I had a request to make a tutorial with regards the endgrain Tumbling Block Design.First off,.., You need to decide the size of the blocks…. for this example I used 1” stock… Or something similar.. actually just over .. once dressed. Set the blade of the table saw to 60 degrees.. a bevel box makes this simpleI use the INCRA fence system so it is easy to rip bevels off side of the blade.Once the bevels are ripped measure the length of the bevel and move the f...
If you’re a fan of Sketchup for creating woodworking models, then the next obvious step is to use Sketchup to help you create cutlists and layouts. Sketchup plugin Cutlist 4.1 does just that. CutList 4.1 sketchup plugin helps you determine how much of each material you need to produce your design, taking into account nominal sized lumber with allowances for finishing to final size. Then it goes one further and lays out all of the pieces on boards or sheet good sizes of your choosing. Th...
You will need 12 pieces of timber roughly 5’’ by 12’’ whatever thickness you want. [ I milled mine to 5/8”]The first one I made was PH and SA—6 of each.Place timber in the jig and cut the first arc.Move the piece into the fence, clamp and make the second arc cut. Repeat 12 times.Glue it up and cut it into a circle.Put on a little tung oil finishThats about It.
Here is how I made my Intersected cutting board posted here. There seems to be a lot of interest in this board so here is a blog on how I made it. First of all here’s what I planned on making. It’s the top one. After I got both the circles intersected I liked how it looked with the rounded corners so I just added in the “wedge shapes”at the top and bottom and called it done. I think that it makes it very distinctive also. As one person guessed I ...
Hello and welcome to the first (of many ;-) LJ Chip Carving Class.I’ll be leading you step-by-step through this class which is sure to be a lot of fun. Skill level: All levels! I will provide instruction every step of the way! Beginners are my specialty :-). Advanced chip carvers are welcome too. Who knows, you might learn something along the way. Age level: 12 years and up Tools, equipment needed: Chip carving knife (If you need a knife and order one from the My Chip Carving S...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
A Quick, Accurate Way To 45 Your Corners If you build boxes at all, eventually you tire of cranking your blade from 90 degrees to 45 degrees and back…I did. So I built this simple jig, and now I can cut all 8 ends of a box accurately in about 5 minutes, AND STILL LEAVE MY TABLE SAW SET AT 90 DEGREES. Assumption: I am assuming that you have already laid out the board for your sides and have cut all four sides of your box to length. Short side, long side, short side, long side...
Overview: In the last blog I detailed how to separate the top from the box and how to start with a long piano hinge then size, cut, polish, round, crimp, smooth, and paint the hinge so it will fit any size of box. In this chapter I will explain how to install a piano hinge in a box. We will go through how to mortise, fit and fasten the hinge. The essential tools are: router table, small try square, vix bit, drill and impact driver. If all goes well, it should look like this when you ar...
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