This is a router table I’m working on for my shop. I was able to incorporate most the features I needed and plan to use it often. It isn’t finished but most the major parts are in place. I purchased the Incra twin linear, router table top, woodpeckers router lift and the porter cable 7518 motor from Woodpeckers Inc back in 2002 or 2003. Finally, she’s in working order. Since the last post I was able to complete the rear ...
Having thoroughly enjoyed making the Little Bess Ring Box, the smallest project I’ve ever made in boxes, I have decided to go to the other end of the scale. I’ve always hankered after a Drum Sander but could never afford the £500+ price tag. I idly tapped ‘drum sander’ into the search box and found that not only was I not alone in not being able to afford one but that there was a solution. Build you own. There are numerous ideas out there but the soundest seems to be ...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Sometime last year I was approached by a client who wanted a very unusual staircase for a new house he was having built. It had to consist of a single beam with the treads straddling the beam. To make matters interesting, the beam had to have the shape of a compound bow when seen in plan view. To make matters even more interesting the beam also had to have concave sides when seen in section, wide at the top, narrow at the bottom.No structural plans were available and the architect had only pr...
I’d like to start by saying thanks to all the positive people here on LJ. I posted a video last week, http://lumberjocks.com/davemoorefurniture/blog/14854, and got some very nice responses and a warm welcome. To give a proper thanks to the LJ community and to contribute to the advancement of all our skills and enjoyment, here is another video.This video is on scratch stocks; a simple way to make molding. In combination with the router I show how to design and make a cutter that creat...
Yesterday the first installment ended with all the holes having been drilled for the two pairs of hingesIt’s all Scroll Saw work from here! I took a few minutes first to police the area though. It had gotten a little out of hand, even for me!!The work begins with slicing off the waste area which exposes the side drilling.Next is the beginning of the shaping. Side cuts first. These are a bear to cut!! Scroll Saws are not Chop Saws! They’ll do this sort of cutting, through about 1 1...
Intro- I’ve been using a lot of wooden planes recently and have really come to enjoy their lightness and the feel of wood sliding on wood. Obviously there are a ton of vintage woodies out there; however, I quite enjoy making my own versions of them. They are a lot cheaper (if you have some time on your hands) and you don’t have to deal with old warped wood and a host of other problems you may encounter. I can’t say I am an expert by any means, I’m simply sharing my...
This board is not part of the 150.. I showed one of the 150 to a friend and she wanted one but a little larger,This is the way it was made.Cut some bits of board. NGR SA TBDress all sides.This is to see the way it will look with the stripe. Cut all pieces to 250 mm.Join the NGR and edge with TB on one and SA for the other.Glue a sacrificial board to the SA prior to cutting the arcs.This is the arc cutting jig.. a slight variation on the patron jigSet the stop with a nail… high tech I kn...
A couple of LJs have done this already, but they all used a lathe. The only part of a shop made screwdriver handle that needs to be round is the “tenon” in order to fit a proper ferrule. I had the notion that a tapered plug cutter could be used, and I was right. With that obstacle conquered, and a batch of screwdriver shanks from Lee Valley Tools, I went about making my custom screwdrivers. There are pictures of each step, so that should help. I made several extra handles and t...
This blog will show progress on an ArtBox I am building for a client. In September I received an email from a gentleman named Sean asking if I was interested in making a custom box to display his wrist watch collection. I said I typically dont do commission work for several reasons, but if he wanted to send me details I would look it over before deciding.We worked out the bugs and I agreed to make a box to hold eight watches. The color of the wood and the grain were important as well as...
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