Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
Finally got some pictures taken of the cutting process so here is the promised blog .This is the is the cutter I use ( CMT box joint cutter set ) This is the sliding jig riding on the fence cheek ,glued and screwed together and nice and square to the fence with no play which is very imported.The cutter installed and tilted to 45 DEG. and a insert just for this cutting operation.Notice the pencil mark on the insert which indicates the setting of the fence for the first cut. The indexing...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Hello to all and all are Welcome, Intro: Hi, my name is Kory Kiker and a couple of weeks ago Ms. Debbie contacted me about conducting an online class for those interested in learning the art of intarsia. I was very excited about the chance to share a few things I have learned in the last three years of doing intarsia art. Before intarsia I did a lot of wood carving so I hope this helps give each project more depth and definition. I will tell you now that most of the things I’ve lear...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I have been asked to do a tutorial on how I made my Box Joint Bracelet I will be trying to go Step-By-Step and not leave anything out. I know I am missing a couple of pics but will try and explain things as good as I can. The first thing I would like to address is SAFETY There are many ways to do almost any process, depending on how you were taught/learned. Please be VERY carfull when useing your tools. I would hate to see anyone get hurt. Onward: I only used one piece of wood f...
Hello Fellow Lumberjocks! Welcome to my very first attempt at a blog. Let me open this discussion by letting you know that I am a self taught carpenter, with a humble collection of tools and a humble little workshop. I truly enjoy the Lumberjock community because we are all made to feel as an equal participant of the group, regardless of our individual skill levels. An important part of my growth in the wood art is to work hard at improving my skills and learn valuable new techniques ...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
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