Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
I’ve been building a fence here at the house I’m renting (see blog). I ended up getting 2 sections out of one board as opposed to the 1 section I originally thought so I figured I’d use some of the material for a couple of projects. The first one is this bench, the second will be a carved screen door. This project is going to be a little tricky because I don’t really have “fresh” materials, nor do I have the thickness’s I would buy if this was goin...
I am working on yet another piece and thought I’d share me project so far with you guys. The Magnolia ‘Salicifolia’ tree had stood in the grounds of the Inner Temple on London’s Thames for over 80 years but due to a fungus it had to come down. My original plan was to use the timber as a practice piece that I could use my new Arbortech grinder on, however whilst the guys where cutting the tree down the girl in charge of the gardens asked what I would do with the t...
Hello again all, After thinking about and looking at the suggestions provided, I decided to take a piece of one suggestion and run with it. I am going to take this 8’ board and turn it into a couch table—kinda. Ulimately this will end up being four separate tables linked together by puzzle piece cutouts. If you want one table about 24 inches square, you only use one part of the table. If you need a longer table (maybe for serving at a party) you can piece together up to all fou...
I was in the mountains this weekend and was driving down the highway just outside Estes Park (beautiful drive if you ever get to Colorado). I saw a shop with rustic furniture for sale outside. But what caught my eye were several HUGE planks of wood leaning against the building. I wasn’t sure if they were demo pieces or if he sold them separately. I pulled in to the Pine Cone Furniture woodshop and asked about the planks out front. He said the big ones were on sale for $75 and the lit...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
You guys are seeing this video while it is still in the editing stage,, no voice over but there will be.Hope you see the versatility and adaptability of the wee beastie. If you have any questions , I will be happy to answer them and If I don’t know will find out. This was a nearly 400 meg video.. but by splitting and compressing to Mp4 got it down to a fairly acceptable size. I have 117 small segments that deal with things like adjustment and fitting of various attachments for those wh...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
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