It is now time to build the web frames that function as drawer dividers. The web frames are notched around the legs, and I decided to cut the notches with a dado blade. Here is my setup at the tablesaw with sacrificial fences on both the tablesaw and miter gauge. The result was nice crisp corners on the notches. This will be a visible joint at the front of the dresser. A bandsaw could also accomplish the task, but not quite as easily as a dado blade. After cutting pieces to ...
The table assembly is now complete. Since the leaves store in the table, the aprons needed to be hinged. I used short piano (continuous) hinges from hardware source.com. The hinges are 4.5” long, and lock at 90 degrees, similar to jewlery box hinges. I used inset rare earth magnets to lock the hinged aprons in there in-use positions. Felt lines the frame, which creates a nice little nest for the leaves. The table extends to accept two 12” leaves v...
Here’s a photo and a description of how I sawed a huge red oak log to get the most quartersawn lumber from it with the least waste. My saw has a 34” capacity at the widest point, but the bolts holding the adjustable guide for the blade reduce that some and I had to use my chainsaw a couple of times to get enough clearance for the widest part of the log. The throat opens to make a 29.5” cut at the widest point. (If you take off part of the lube system) The red lines show t...
I finally had a day off, so I chopped up the messed up lock-mitered legs by setting the blade right up against the fence at a 45 degree angle. I was able to push the legs through with the help of a featherboard to be as safe as possible. I chopped a bit off each side, but I think the next version will be much better, even if they’re up to 1/2” smaller on each face. I started to run the freshly liberated faces through the table saw to reestablish fresh mitered edges to prepare f...
Today, I bit the bullet and tried out my 45 degree lock-miter bit to make the four-sided quarter-sawn white oak 4” x 4” legs. I outsmarted myself by trimming the edges at 45 degrees. Unbeknownst to me, the router bit needs all the meat it can grab to make the “tongues”. As a result, I have very little “lock” in my lock-miter. I have just enough to register the corner, but I’ve lost about half of my glue surface. Sigh… The good news is that...
I ran over to the lumber yard and picked up some 4/4 for the base and a stick of 8/4 to make a single chair out of. I was going to finish the base before I started on the legs, but this 8/4 stick was magnificent (and I didn’t want anyone else to nab it). I recently posted a question in the Design Forum about possibly laminating 3/4” stock to make the legs 1-1/2”, but I couldn’t take any shortcuts (regardless of how cost-effective they might be) on the dining room set...
I was able to plane the stock for the shelves yesterday. I glued up a large enough blank for two shelves, then used the fence to cut them parallel. I then used the cross-cut sled to square the other sides. I got to use my Delta new mortiser to make all of the mortises (3 on each side x 4 sides = 12 total). Luckily, they were all 3/8” and had the same offset from the front/back. This meant that with one setup, I could knock them all out. If I had done them with a chisel, ...
So, today I ran over to Plywood & Lumber Sales in Oakland, CA and purchased about 100 board feet of quartersawn white oak. I finally have enough lumber to do the dining table. I’m going to start with the top and get that finished so I can bring it into the dining room and set it on top of my old table. This will get rid of the MDF table top we’ve been using for months. It’ll also let me use the MDF for more important things like jigs. I also abhor the tablecloth we&...
After letting the glue cure overnight, I took it out of the clamps and gave it a final hand sanding. Not too bad, but could be better. I think next time I’ll err on making the legs touch on the outside corners instead of a flat meeting. This caused some gappage that I filled with putty. Since our dog laid down by the tent, I figured it was time to fume. There’s no better time than the present. I carefully put the tent over the table and then propped them both up en...
Today, I took the rough parts and managed to achieve a few dry fits. The first one was to make sure the dadoes and tenons fit. The second one was to see how it looked with the bow cut out of the bottom piece and with the pre-finished panels installed. A couple of thoughts: be sure your table saw is waxed properly when cutting tenons like this. It helps if you don’t have to use force to push the piece through the saw. I realized I’m already using some of the stuff I learne...
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