It’s snowing here so Its out of the unheated shop and staying indoors – good time to make the blade clips. I chose to use stainless steel because I waned a material that won’t rust, be strong and capable of sustaining the blade tension, and I like the color (not a big fan of brass although I do like it as an accent in some cases). I ordered some 1/2” stainless steel rods from Speedymetals a while back for no real reason when I ordered some other material as it was o...
Have you ever thought about why some saw makers add negative rake to the teeth of their rip saws? I have, but when I was drawing a 12 TPI template in Sketchup to re-tooth my Disston No.5 carcass saw, I realized that adding a touch of rake actually increases the volume of space between the teeth. If you look at a section through a saw file, you’ll see that you have an equilateral triangle (ignoring the rounded corners that define the gullets) and we know that the three angles of a triangle ...
I managed to grab a few hours when it wasn’t raining and decided to sharpen Big Joe, the first of my crosscut backsaws. I got ¾ of the way through filing in new teeth and my file gave out. I’ve ordered some more files which should be here early next week, so I’ll return to Big Joe in a future post. I didn’t want to waste the day however, so I decided to sharpen a handsaw instead – a first for me. Some months ago, I restored a couple of 26” Disston D8s. This one is 8PPI (points per in...
Using my previously made SketchUp model I made a full sizes printed template using the following steps: 1. Setting up a Parallel view: The default view in SketchUp is “Perspective” which allows us to view things in 3D which looks ‘real’ due to the perspective view but for printing we want to be able to see the drawings in 2-D as if they were printed on a flat paper (which is what we about to do). In order to do this you need to go to the menus under “Camera...
Since my last muse of writing a blog, a lot has happened in my life and business. All of it has been good, I’ve just been so busy that I have not taken the time to write much. For instance, I went to North Carolina last June to teach a woodworking class at the John Campbell Folk School. I had a wonderful time away with the family, met some great guys, and had a wonderful time…...but have not taken time to document the adventure with the photos and stories I gathered while the...
2012 is a big year for Britain. Not only are we hosting the Olympics, but we’re also celebrating the 60th anniversary of Queen Elizabeth II’s accession to the throne. It’s Her Majesty’s diamond jubilee. Even my wife is organizing a street party for around 200 residents and I’ve been roped into building all kinds of weird and wonderful things for the day. Yes folks, marquees will be erected, brass bands will strike up, flags will be waved and I’m sure we’ll all feel very patriotic by the end o...
After spending quite a bit of time researching the history of my W. Tyzack, Sons & Turner saws, I was looking forward to finding out about this Disston backsaw from across the pond. After all, we have the wonderfully detailed Disstonian Institute web site at our disposal. Yep, finding out about this backsaw was going to be easy, or so I thought. When I started my research, I obviously knew it was a Disston backsaw, but I had no idea what model. This is how the saw looked when it came i...
With the horse finished (literally as in 2 coats of shellac) the only thing missing was 2 handles for the ride. as it seems the horses ears were a good alternative and worked well, but proper round handles would probably be more comfortable for younger ones and well, I have the mounting holes for them already so better put them to good use. My original idea was to use mahogany for the handles as I have a left over of mahogany that was my workbench wagon vise handle that was transformed int...
My wife wanted a bigger refrigerator with a bottom freezer. I agreed (he who doesn’t agree with his wife is a fool) because, I was also tired of bending down to get things off the bottom shelf, not having enough freezer room, and low efficiency of the current unit. Figures 1 and 2 below show CAD models of the old and new refrigerators and are a result of a high resolution print of the screen contents of Creo Elements/Direct Modeling Express. Since the refrigerators were white, the backgrou...
In part 12 we left our intrepid sawster (Is that a word? It is now.) feeling very sorry for himself. If you haven’t read part 12, you should read that first as this is a continuation of that post. Anyhow, you can’t keep a hand tool junkie down and suitably chastised by the saw gods, I picked myself up and worked the problem. I found out that I’d mistakenly thought the problem was what is known as ‘Cows and Calves’. However that is when the bottom of the gullet...
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