Did you know that saw handle making was a profession in its own right in the 19th century? Young men underwent an apprenticeship lasting 12 months before they could call themselves a saw handle maker. It seems a long time doesn’t it? One year, just to learn how to make a saw handle. However there was quite a lot of detailing to do on a 19th century saw handle. Some features were purely for decoration, whilst others had a distinct function. The handles in the following photograph from two o...
After spending quite a bit of time researching the history of my W. Tyzack, Sons & Turner saws, I was looking forward to finding out about this Disston backsaw from across the pond. After all, we have the wonderfully detailed Disstonian Institute web site at our disposal. Yep, finding out about this backsaw was going to be easy, or so I thought. When I started my research, I obviously knew it was a Disston backsaw, but I had no idea what model. This is how the saw looked when it came i...
Have you ever thought about why some saw makers add negative rake to the teeth of their rip saws? I have, but when I was drawing a 12 TPI template in Sketchup to re-tooth my Disston No.5 carcass saw, I realized that adding a touch of rake actually increases the volume of space between the teeth. If you look at a section through a saw file, you’ll see that you have an equilateral triangle (ignoring the rounded corners that define the gullets) and we know that the three angles of a triangle ...
Well, this just shot to the top of my wishlist. I’ve for at least 6 years now been specifically wishing for a really accurate, really quiet way to cut wood in my house after hours, when I can’t run power tools due to neighbors close by here in crowded LA. Scroll to the bottom to watch the video, or watch it on YouTube in higher quality. It’s a bit crazy-priced right now at ~$1200, but I’m sure that’ll come down. For now, I’m dreaming of a few addition...
Shown in the video: This 13 minute video details the assembly of WOOD Magazine’s Universal Tablesaw Jig. The hardware kit shown in the video is from Schlabaugh & Sons, but you could easily make one yourself. The laser engraved table is nice, but you could reproduce that too. This woodworking video shows how to construct the kit and explains the basics of the how the Universal Tablesaw Jig operates. The laser engraved table accurately sets angles for miter cuts on the t...
So as I have mentioned in previous blogs, I have been studying and collecting Japanese hand tools. And my favorite book which has inspired the collection is JAPANESE WOODWORKING TOOLS by Toshio Odate. In this book there is a section on saws (Nokogiri) where Odate proudly displays a favorite in his collection: This saw was a rip saw used to mill large stock. The wide blade was designed to keep the cut straight in very thick lumber. It was used by the mighty kobiki-shokunin (s...
It’s snowing here so Its out of the unheated shop and staying indoors – good time to make the blade clips. I chose to use stainless steel because I waned a material that won’t rust, be strong and capable of sustaining the blade tension, and I like the color (not a big fan of brass although I do like it as an accent in some cases). I ordered some 1/2” stainless steel rods from Speedymetals a while back for no real reason when I ordered some other material as it was o...
2012 is a big year for Britain. Not only are we hosting the Olympics, but we’re also celebrating the 60th anniversary of Queen Elizabeth II’s accession to the throne. It’s Her Majesty’s diamond jubilee. Even my wife is organizing a street party for around 200 residents and I’ve been roped into building all kinds of weird and wonderful things for the day. Yes folks, marquees will be erected, brass bands will strike up, flags will be waved and I’m sure we’ll all feel very patriotic by the end o...
I’ve been working on this wall slat system for a couple days. I only had a couple hours to mess with it today. One of the things that I made was a cam action hanging saw holder. I got tired of storing my saws flat against the wall on a nail. It’s inconvenient if you store more than one per nail, then you end up with saws on the bench that you aren’t using (getting dull every time something bumps into them). I made this hanger to solve that problem in my shop. I know,...
This saw plate is remarkably well preserved for its age, but it could benefit from a clean. I gathered the stuff I thought I might need, but all I used was the 3-IN-ONE degreaser foam, the Hammerite Rust Removal Gel, the green scouring pad, kitchen roll, and wet and dry paper (more than you see in the picture below). I start by spraying the plate with the degreaser. I have found that the rust remover works better on the first application if the surface has been degreased first. ...
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