Have you ever thought about why some saw makers add negative rake to the teeth of their rip saws? I have, but when I was drawing a 12 TPI template in Sketchup to re-tooth my Disston No.5 carcass saw, I realized that adding a touch of rake actually increases the volume of space between the teeth. If you look at a section through a saw file, you’ll see that you have an equilateral triangle (ignoring the rounded corners that define the gullets) and we know that the three angles of a triangle ...
I recently purchased the Gramercy Carcass saw kit to add a nice crosscut saw to my till and if Chris Schwarz and Roy Underhill prefer it I thought I’d give it a try, but at $200 it’s a bit pricey. The kit however is a little more than half that and all that’s left to do is attach the brass spine and shape a handle. The kit comes with the saw plate sharp and ready to go, a bent brass back, a pair of split nut saw bolts and instructions with a scaled handle pattern. I chose...
Restoring a maebiki oga led me to delve into the history of this iconic saw. The maebiki oga (前挽き大鋸, literally ‘large’ saw, dubbed whaleback saw in english) holds an important place in Japan’s history. The oga saw was invented in Japan around 1590, and was in use for 400 years until Japan’s industrial revolution in the Meiji period, when it was superseded by mechanized sawmills. Predecessor saws were first imported from China around 1400 as steel became available. ...
I’ve been working on this wall slat system for a couple days. I only had a couple hours to mess with it today. One of the things that I made was a cam action hanging saw holder. I got tired of storing my saws flat against the wall on a nail. It’s inconvenient if you store more than one per nail, then you end up with saws on the bench that you aren’t using (getting dull every time something bumps into them). I made this hanger to solve that problem in my shop. I know,...
I don’t mind admitting that sash saws confuse me. I’m not talking about the word ‘sash’. Obviously in days gone by, this type/size of backsaw was used to make sash windows and the name stuck. What confuses me is whether it is the length of the saw that defines it as a sash saw or the way it is filed. When I’m confused about hand tools, I turn to the people I respect in the hand tool world and when it comes to saws those people are Joel Moskowitz, Matt Cianci, and Mark Harrell. The excerpt...
There has been a lot of interest in building tools from scratch, rehabbing tools that needed some love, or repurposing a tool so that it might have more potential or beauty. I have decided to chronicle a few saw builds in these categories in the hope that it might inspire someone to give it a try that was otherwise too nervous to begin the journey on their own. For this series, I am going to do a write up on re-purposing an inexpensive gents saw into a western style dovetail saw. This idea...
I managed to grab a few hours when it wasn’t raining and decided to sharpen Big Joe, the first of my crosscut backsaws. I got ¾ of the way through filing in new teeth and my file gave out. I’ve ordered some more files which should be here early next week, so I’ll return to Big Joe in a future post. I didn’t want to waste the day however, so I decided to sharpen a handsaw instead – a first for me. Some months ago, I restored a couple of 26” Disston D8s. This one is 8PPI (points per in...
After having used the Dewalt TrackSaw for a bit, I thought I’d share my observations of its setup and use. In this video I discuss some items that are not generally addressed in other reviews that I’ve seen. In this second part of my review, I share my opinions of the few accessories that are available for the saw. There’s one accessory in particular that you want to avoid at all costs.
So here it is. I am basing this project on one several other talented individuals have done. They include, but are not limited to, Zzzzdoc, Tedth66, and Spencer. I only have the rough outline right now but plan on cutting wood this week. I have the mobile base on 4” swiveling castors. I matched the drawer base to the same height as the original base minus 4 inches for the casters. I made the base 28×68.5 and recessed the cabinet one inch all around so once the drawer fron...
So as I have mentioned in previous blogs, I have been studying and collecting Japanese hand tools. And my favorite book which has inspired the collection is JAPANESE WOODWORKING TOOLS by Toshio Odate. In this book there is a section on saws (Nokogiri) where Odate proudly displays a favorite in his collection: This saw was a rip saw used to mill large stock. The wide blade was designed to keep the cut straight in very thick lumber. It was used by the mighty kobiki-shokunin (s...
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