Did you know that saw handle making was a profession in its own right in the 19th century? Young men underwent an apprenticeship lasting 12 months before they could call themselves a saw handle maker. It seems a long time doesn’t it? One year, just to learn how to make a saw handle. However there was quite a lot of detailing to do on a 19th century saw handle. Some features were purely for decoration, whilst others had a distinct function. The handles in the following photograph from two o...
These are my observations about learning to sharpen handsaws, along with some reminiscing about years gone by. I will say at the outset that I consider myself a beginning handsaw filer. I still fall short of what I would call an accomplished filer, and I’m certainly no expert. As I’m still in learning mode, these observations are not intended to be instructional. Perhaps, however, my observations will be helpful, or at least interesting, to other beginners. I doubt that experienced handsaw fi...
So after much research and debates, I have finally charged the card, and 2 days later the delivery arrived with the new saw in the box (I opted to have it delivered from the store as opposed to pick it up myself – at 450lbs, I simply wouldn’t be able to unload it myself) Delivery from HD was swift and smooth, positive and friendly guy stop at my place saturday morning, and helped me position the box in my garage – I couldn’t be happier (took 5 minutes, 4.5 of those was...
One of the skills I’ve been working on as time permits is saw sharpening. Like so many of use I buy used tools and enjoy bringing them back to life and using them. For the most part that’s not a big issue until I started getting interested in sharpening saws. I found I was getting the “idea” correct but still had some gaps in the process. Enter Matt Cianci who professionally sharpens saws and writes a saw blog. This winter he’s found time and is offering a few saw related class (I think in...
When I sat down to write this blog, my PC was asleep. I pressed a key and it immediately sprang into life so that I could begin typing. I tend to write my blogs in MS Word before pasting them into LJs and as I type, I receive feedback on my grammar and spelling and change my text accordingly. Hand tools are no different to MS Word really. Lying on a bench or hanging in a tool cabinet, they are nothing more than inanimate objects. Pick them up and use them for their intended purpose and they p...
I created a video showing the construction of a Fliptop Tool Stand I built for my planer and oscillating spindle sander. My shop, like so many others is inside a small two car garage with some days feels like a one car garage. Space is not something I have a lot of and because the house I live in is a rental and only temporary, I can’t build cabinets like I’d like and or don’t want to put in the effort to build something that I’ll just have to remove and take apart whe...
Let me start by saying that the first part of this blog although posted earlier today, was actually made about a year ago, I just posted it today as a preceding part to the one you’re reading now… tried not to double post and ‘push’ other’s from the blog front page, so I waited half a day between 2 posts, although both were made ready at the same time. to continue the story were I left off, what I found most difficult with setting up the box was the box joints...
With the blade cut and drilled to length, and the frame shaped and finished (BLO) it was time to add some tension to the frame to pull on the blade. I was toying with some ideas, and ended up getting an IKEA steel wire hanger as the tension control. It’s quite simple, and uses 2 threaded ends one left hand one right hand, both pulling on the wire: Putting tension on the blade using this method is not as easy I was hoping it would be and requires a pin to roate and thread those...
Using my previously made SketchUp model I made a full sizes printed template using the following steps: 1. Setting up a Parallel view: The default view in SketchUp is “Perspective” which allows us to view things in 3D which looks ‘real’ due to the perspective view but for printing we want to be able to see the drawings in 2-D as if they were printed on a flat paper (which is what we about to do). In order to do this you need to go to the menus under “Camera...
So I’ve been working quite a bit on saw sharpening skills and for the most part its been going well. I’d say I’m learning with each saw I work on and getting better file angle control. That said some of the nicest saws I have also have some handles in need of love. I recently took a second class with Matt of the saw blog on saw restoration and let’s face it were all wood workers so its back to basics. Disston and son”s” No 7 Its important to note m...
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