As the title indicates this is my first true soup to nuts restore of a handsaw. In this instance a Disston D8 thumbhole rip saw. I picked it up at one of my regular stops on the slippery slope. Here’s how it looked after the ride home: Rusty but in good shape, i cleaned the plate, polished the saw nuts, scraped, sanded, and applied a coat of BLO to the handle. All in a days work. Being a full restore i still needed to sharpen it. It came to me as a 6 ppi saw and i kept it th...
Spent the night in with the family last night. Which was fine because I wanted to let the glue set a bit longer before doing anything that might stress the joints. So no progress made last night but got started early this morning. Took the head out of the clamps and cleaned up and flattened the top and bottom. Then using the string trick I figured out the angle for the faces to be cut at. Scored some nice deep lines for the cuts and got to cuttin’ Then turned my att...
Last month I was chatting with a guy who ran a used tool shop near me and the conversation drifted to talking about planes. He lamented the fact that he had trouble selling the planes he purchased and I gave him a quick lesson on how to figure the value of an average plane and separate the good ones from the junk. In exchange for my lesson he told me about a guy who was selling his collection of tools up the street. This is what I came home with for about 280. Stanley No 2, No 5 SW, No 23,...
Restoring a maebiki oga led me to delve into the history of this iconic saw. The maebiki oga (前挽き大鋸, literally ‘large’ saw, dubbed whaleback saw in english) holds an important place in Japan’s history. The oga saw was invented in Japan around 1590, and was in use for 400 years until Japan’s industrial revolution in the Meiji period, when it was superseded by mechanized sawmills. Predecessor saws were first imported from China around 1400 as steel became available. ...
Adventures in Tool Making #3: A Pair of Tenon Saws from a Disston Miter Saw - Shaping, Sanding, Polishing, and Finishing
Happy Fathers’ Day everyone! I got some shop time this weekend and decided to work on the pair of tenon saws again. Unfortunately, I only had time to work on one of the saws, but the procedure is the same for the other one so it doesn’t really matter. I left off last time with the handles roughed out and rounded over from the router. Next step was finishing shaping the horns of the handle. I used a combination of this curved-tooth file that I picked up at an antique...
The last blog entry ended with me having two saw blades ready for handles. The handle material I chose to use was mesquite, which I bought from fellow LJ BlueStingrayBoots a while back. One of the pieces he sent me was about 5/4 thick. I decided to use the Marshall & Cheetham backsaw handle template available at the TGIAG website for these saws. I printed off two of the templates and laid them out on the mesquite to get an idea of roughly how much material I needed. Then ...
I recently came back from spending a couple months in Kansas for work. On one of my weekend trips to an antique store, I found this lonely, broken miter saw tucked in a dark corner. You can see the broke handle, but you can’t see the horrendous rust on the back side. For $10, I decided to give it a new home. Of course, if the saw knew what I was planning to do to it, it might not have agreed to follow me out of the store. Since I already have a Disston miter very similar to t...
Well, I’ve been busy with fellow LJ Kris Williams http://lumberjocks.com/rockyblue.We purchased a Norwood MX34 mobile sawmill. Our new company is called Wilfer Mobile Sawmill LLC.We offer milling services and will also be selling lumber. Our primary goal is to log and mill dead standing beetle kill pine and aspen, but we will also mill hardwood. Check out the video and our new website for more info. I’ve got some fun times ahead this summer!
In this segment I assemble the right and left legs. I go over the half-blind dovetail and also the bridal joint. Thanks for checking it out!
I wanted to share these photos to encourage everyone to get your children, grandchildren, nieces, nephews, and young friends involved in your work. My son is 18 months old and wants so badly to imitate everything we do. I put in the smallest blade we had and I let him help me scroll saw. My 3 1/2 year old daughter took to the scroll saw like a natural. (Must be genetics) She has spent most of her weekends in the garage with my father and I for glue ups and such and she is no stran...
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