I cut all of the parts for the bases over the last couple of weeks, mortise and tenoned all of the rails and legs and rails, and assembled the bases. Each table used a custom jig for cutting the tapers on the table saw. My hope is to use these again for another commissioned project. They handle 26 1/4” and 28 1/4” legs. Each taper starts 1” below the edge of the rails, ending to a 7/8” taper at the ends. The sapele really planes well with a sharp low-angle blade....
Not a fan of blogs as I don’t need any more computer time, but figured I’d make my first one (maybe my last).So where to start? SWMBO has been asking for a new kitchen table to replace an existing $100 press board & Formica piece of junk.I haven’t made much from Cherry in many years, and have been accumulating a few 4/4 boards from CL thinking, if I found some decent 8/4, then I would start the kitchen table. Several months ago, I learned that one of the local cabi...
This one was an exercise in lamination. 6 primary species of wood – western maple, red oak, sapele, cherry, birch and walnut. Two pieces of each species, each piece at a different thickness, and some random veneer thrown in between each primary wood piece, for a total of 23 layers. The sole is white oak. Glue is urea formaldehyde, so I could glue it up in one go. Didn’t think I could get it done with PVA. The bed is 45 degrees, and was my first double iron plane. I someho...
After a really long week at work as well as catching a cold. I finally found the energy to get into the shop today. On my last trip to Karson’s, he had given me bundle of Sapele, a type of African Mahogany (not sure if that is spelled right.) I though I had enough to build a Pembrook style table but there wasn’t enough of matching wood for the top. So after arranging the boards on my table and a little head scratching I came up with this design. The legs are tapered on all four si...
This past weekend I did a pretty massive and ridiculously stressful glue up. It wasn’t as bad as I’m making it sound but with how long I’ve been working on this chest of drawers, I just wanted it to come out square and solid. I’m pleased to announce that I was successful. Because of the magnitude of this glue-up, I didn’t bother taking any pictures. The biggest part was gluing the outer frame with the panels in place, and then while all of that was safely clamped...
The saga continues. Spent the morning flattening the top of the Sapele panel, and trimming the ends square.Apologies, but I forgot to take a picture before my son and I flipped it over to work on the bottom side. Was sort of anticlimactic when top was flat. Not much to see in an unfinished flat 39X108” Sapele panel? Here is the bottom of the panel, with my caulk marks on what needs work in my next hand plane marathon. As I was shutting down and cleaning up due the 104 degree...
I made the trek to my wood supplier that gives us free scrap wood for our Toy Making outreach at the Mason Dixon Woodworkers. These toys are given to underprivledged children at Christmas time. We usually make about 1300 or so toys each year. This is my catch from the past week. Approx 200 BD ft of Honduras Mahogany. A lot of it is 10/4 square and 30 to 35” long. I can get all of the wood that is less than 36” long. I’m also going through his cuttoff bin and taking all Sa...
So, if you’re reading along, you know I have some so-so 2X4’s acclimating in my shop, that I have to turn into clamp cauls, so I can hopefully glue my table top together. Let the boards sit in the shop on stickers for 5 days to acclimate hoping they recover some. The twist and bow issues are reduced by half, but still makes for more work than I wanted. It’s summer in Arizona now, my open air garage shop was 100-105 last two afternoons. So I can only get a couple of h...
Ever hear the expression, “you are what you eat?” Well, the day I decided to do this, I must have eaten a whole box of ding dongs. For some strange reason, I decided to figure out what I wanted to do with the back, before I started with the front. Why? Well, I don’t know. .....Instead of doing what any sane person would do, I chose to make the back, just like I made the sides… Frame and panel. Seriously… I know it’s going to be up against the wall but, mayb...
Here’s a photo story of how a beautiful sapele slab dining table came to be… I anxiously awaited my flawless sapele slab from a top-dollar dealer… How NOT to palletize a very expensive slab. The 60 inch by 10 foot sapele slab arrived in less than the perfect shape promised. Here it is unwrapped, beautiful, but problematic… Hmm… I would say that’s cupped and sawn pretty bad. Yikes! Not the 12/4 promised. I decided to sand this board rath...
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