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On the following day after the glue has set, the band clamps are removed. It is time to begin truing up the ring of segments. In order to attain flatness on one of the ring’s edge I’ll lay a segment flat on the bed of the disc sander. It’s important to maintain a 90 degree angle during this operation. Take your time and make sure of accuracy. When the edge is truly flat we can then proceed to the lathe. Now the ring is mounted on the lathe and the opposite edge...
As you can see my first maple segment is cut. The dimensioning of the material has been taken care of and the compound mitresaw has the necessary angle. I use a Wixey digital gauge to ensure the accuracy of the sawblades’s angle. The stop-block on the right is clamped into place to maintain a consistent width for the segment. (Note:I always use scrap to test the accuracy of the segment’s angles. I do this by cutting 1/2 the amount of bowl segments and taping the outside perimete...
here are some photos of my Radiator Cover project i have around 12 to complete and Medecine cabinets in the bathrooms. Now i have the Leigh FMT Pro this M&T work is all so much better . I will start the next one soon and plan to make accurate cut plans first this time as i have been building an cutting as i go and this just creates more expensive firewood. has any one got ideas on how to space the slats it always seems to casue me problems on the layout. The FMT kig is just wonder...
Another piece of scrap has befallen my assorted blades, and has now become the slats for the bench. It was a large hunk of Doug Fir or Pine. It was originally going to be a large slab bench, but I decided it would be too large & unwieldy. It was 3” x 12” x 8’ – warped, twisted, split, cupped, weather-worn and worm-eaten; beautiful!Now it’s 6 slats 2 1/4” w x 1 1/2” h x 52” long. The previously mentioned character charms still exist, just...
I have used the glue and sawdust and made my own fillers. I read about using epoxy and sawdust and gave it shot and this is what I came up with. Enjoy—http://blip.tv/file/3705398
It was so much fun gluing the frame of the bench together (!#$%^&* *&^%$#) = need more clamps , I forgot to take pictures.I like how it’s shaping up though.This is after glue-up, before finish:To glue up, I wiped all mating surfaces (including the dowel holes), with acetone. I used TiteBond III; hope it goes well.To finish, I sanded down to 220 grit, wiped clean. I then wiped with acetone, and applied Penofin. I had to take it outside to see how it looks in its future ‘...
I set aside the me I decided to use some scraps of Ipé from the deck that was built a couple years ago to finally build that bench, to sit on top of said deck. Here is a sketchup snapshot of part of the design; And a few of work in progress. I cut the butt-swoop in the top of the ‘ribs’ on the bandsaw. I cut the dadoes in the rail to fit the seat supports w/a router, then drilled holes for walnut dowels.I tried use the best SS screws I had, but the 1st one snapped, and ...
Ok so I have heard a lot of people talk about making end grain cutting boards, and most of them have horror stories relating to disastrous results from running them through a planer. I myself have made no less than 14-15 end grain cutting boards and I ran every single one through my Delta portable thickness planer with very little issue. Of course the last edge that comes out will be “flaking” off but that could be solved by adding an extra piece of sacrificial stock during the ...
Yesterday I had a client walk in the shop with some clear Pine boards and the request to joint it up into an L-shaped kitchen countertop, 24” wide. Work is work and I told him to come and collect tomorrow. In between other work, I planed the boards and noticed they were somewhat resinous but didn’t give it much thought. This morning I took the tops out of the clamps for a few passes through the drum sander. When I noticed sticky dust on the exit side, I knew I had a problem.When I opened the ...
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