Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Filling Imperfections I do freelance blogging work with Gorilla Glue on the side and gave their new Epoxy a whirl on woodworking applications. I thought it was worth sharing in this forum. The wood that I obtained from a local source was decent, but certainly not top grade material. It had some knots on otherwise clear boards, and it just didnt’ seem right to trash a huge piece on account of a few minor imperfections. The inside of the bookcase only had one spot the size of a dime...
I have been working on this project time permitting. Had end of school year stuff with the kids, a surprise visit from some relatives, and of course been busy traveling for work, so it has been interment to say the best :( So, I got this puppy glued up a couple of weekends ago. After fighting with a shelf that I messed up on and had to remake a new one. Talk about frustation, nothing went right with it and it took me a couple of weeks just to build one new shelf.Now this project has had many...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I’ve had a kind of crappy blue plastic borg sanding block for some time, and I’ve been lazy and switched out the paper. I don’t use it too often, but its finally given up the ghost and won’t really stay closed any more. I decided to make myself some proper ones with a nice cork backing. Here’s the original borg crappy one.. The one thing I do like about it is that it is sized such that you can quarter a regular sized sheet, and they fit the sanding bl...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
I have been asked to do a tutorial on how I made my Box Joint Bracelet I will be trying to go Step-By-Step and not leave anything out. I know I am missing a couple of pics but will try and explain things as good as I can. The first thing I would like to address is SAFETY There are many ways to do almost any process, depending on how you were taught/learned. Please be VERY carfull when useing your tools. I would hate to see anyone get hurt. Onward: I only used one piece of wood f...
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