Ok, spent a bit of time getting the case put together. Things just seem to roost on my benchtop. Setting the panels upside down on an almost flat benchtop. Clamp an end panel to the front/back panel. The longer panels have a series of counter-bored screw holes, about seven per corner. Clamp a corner together, add a few screws, move the clamp a bit to uncover the one or two that are hiding under them. Work my way around, by adding the other end panel, rotate the three piece set aro...
I had to re-make the spline jig because I made it out of 1/4” ply and my bushing is just shy of 1/2” tall. So it just took a few minutes to make one out of 1/2” ply. I measured and measured. Using a combination square set to 2”, I carefully marked the location of the jig. After doing one side of the joint, I then flipped the jig, used the square to precisely set it in place, and then cut the mortises on the other side of the joint wit the router. Then came sq...
I will cover a few days in this entry, a little time working each day over the last few days. I needed to mill the walnut to two glued up 3/4” thick pieces for the shelf and second leg. The boards were not completely flat nor straight, so a little jointing was necessary before putting them in the thickness planer. Who says one has to have a power jointer to get it done? Got a nice pile of shavings out of this board: There were 3 knots on the backsides of the board I had t...
I did a project just because it looked like fun and it will help me learn for a coming project. This simple three legged stool out of some maple. “Three Legged Stool”: http://youtu.be/XN6VE7_SgMc Thanks so much for your support! Best RegardsChris
Live Edge Cherry Coffee Table from the Beginning #6: Filling in the Knot; making the Spline Jig; choosing the Cut-Line
The board had one large knot at the end of the board. The knot was fairly soft, so I dug it out a bit and filled it with epoxy mixed with the router shavings from flattening it. I did not like the look I got—looked like melamine. I dug out the knot from the other side and used finer sawdust instead of the router shavings (what I’ve done before). But the knot is so large that it now looked like I had filled it with MDF. So, I used a chisel again and shaved off a 1/16...
I don’t usually sand with 60 grit, but I went through disc after disk getting the last of the bark off the sides and getting it rough sanded. I’ve left a tiny bit of the inner layer of bark here and there because it is quite difficult to get all of it off. I will apply a bit of finish over a section at some point to see how it looks before deciding if I need to go the extra mile. Because of the sharp angle on most of the edge, it will not be particularly visible day to day. He...
I left the bark on the piece for my coffee table, but thought if it ever became a problem, I’d take it off. My understanding is that the bark is safe to keep on if the slab has been kiln dried. Air dried bark will have bugs. Since this is a gift, I’m taking the bark off from the beginning. The bark was pretty stubborn on this piece. i’d heard that some folks find an angle grinder handy to do this. I found it helpful, but not as helpful as a more sophisticated tool I ...
Building a Ditty Box--first project for my nephew #4: Learning some more new skills, completing the main box
I haven’t been taking as many pictures the last bit, but we’ve made a lot of progress. We we neared the completion of the main box, we needed to make some bevels on the bottom trim. Rather than resort to the router, we went for the more hand finished look, making the bevels with a plane.They came out really well, and after assembly, he also beveled the corners as you’ll see below. It all turned out very nice. Next came the glue up of the bottom trim pieces and the inst...
Building a sandpaper cabinet to store all my sanding products. http://youtu.be/7Lcru-W7rGc
Recently, there was a bit of concern expressed regarding a board that was posted as a project. it got me to thinking (a rare occurrence) that some folks might not understand or appreciate the dedication, skill and work that is involved in the making of a board. Hence this blog/tutorial. First, lets define the term for those not familiar with boards. Most authorities agree that a board is a flat slab of wood or other material for some specific purpose. For our purposes, we’ll limit th...
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