I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
This project is really coming together. That biscuit jointer really makes quick and easy work of cabinet assembly. I have never really gotten a chance to use it before. I ordered an Incra Magni-Lock router plate through Woodcraft. It seems to be on the slow boat. But hopefully it will come at about the time I need it. Anyway, more chronicles of the progress I made on my day off yesterday: Here is the cabinet fascia with half lap joinery, 3/4” x 2” Beechwood (the most inex...
Degoose showed us how to make the jig that uses a bandsaw to make the spiral sections of his “Lazy Larry”. Well I made the jig, but my old small bandsaw just wasn’t up to the task. I wasn’t about to quit, so I decided to try to make a jig that I could use with my router. It took me awhile to figure it out (using Sketchup), but once I did, it was rather easy to make the jig. Here is how to make the jig. Picture 1. 1. Cut a 3/4” thick piece of MDF ...
We’re going to use a Dremel router to make a sign with recessed lettering. I suggest barnwood because of the contrast between the weathered surface texture and ‘fresh cut’ letters. I also have enhanced the letters by burning (pyrography) the edges of the letters for increased readability. Of course you can scale up to larger routers if you chose. Stock: Barnwood 2”x10”x24” Suggested material and dimensions Safety: Goggles, F...
This was supposed to be part #2 but it’s #1. See #2 for the back story on my router table. The first improvement to my router table was the fence. I have a bunch of mdf that’s been in the shop for years so that’s what I used. I know, not the best material for a project like this. But, my fence was a hodgepodge of ideas and I built it with no plans and just guessed at the measurements. IF it doesn’t hold up at least I’ll have a better idea of what I’...
Time to make the lid. Easy enough, I made it overlap about a half inch on each side (mostly dictated based on the size of the project panels that I used) and 1.5” on the front for the lifting of the lid. I should comment here on the project panels issue. I bought the standard project pine panels for this project at Home Depot and I felt a bit guilty about it. I told my fiancee when I bought them that I felt like I was “cheating” and that buying the pre assembled pane...
The build of the virtual pinball machine is coming right around. The lower part of the machine is mostly done with the exception of some button and ventilation holes will need to be added. Here are some pictures of the assembly… The hardest part of this cabinet for me was the miter cuts where the sides meet the front. I did it this way for aesthetic purposes since the cabinet would have no trim I don’t want to see the plywood edges. Here is a picture of the final...
Since the original EZ mitre blog there have been variations added. To formalise the adding of new and/or additional methods to the technique I will add updates for now and re-release the whole thing if I ever get time. The main reason for this update is, as has often been asked, ‘can this technique be done using a table mounted router and ‘v’ groove bit ?’ Up until now I have been reticent to suggest this but I have just this week discovered router bits that are up ...
I have had the cabinet completed for sometime now, and had the Incra Fence already. However it is not a general purpose fence, one that you can attach feather boards and such to. I need to be able to keep my work flat on the table for my current project (Sliding Dovetails) so I am now having to build this guy out. Having read about the complaints about the MDF swelling after a period of time I have decided to finish mine out with paint. I went to the BORG and grabbed a can of a off white spr...
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