Rockler Woodworking and Hardware sent me over some Vertex Satin Nickel Solid extruded hardware to try out in this weeks Inlay Jewelry box video. I made the jewelry box from Walnut and it features some Pecan and Mahogany inlay. The box has 3 drawers plus the main compartment under the lid. Here is a look at the box along with the videos of the build.
Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
I have been working on the overall project for the last several weeks. The panels and shelves glue ups are done and the initial sanding is done. Next up on the list was to turn the shelves from squares to quarter rounds. So it was time to stop and start making the jigs needed for the project. The Rounding Jig and The Quarter Rounding Sled, the Sliding Dovetail Socket jig, and the router fence for the Pins. The Rounding Jig is based upon Norms, however my little 9” BS was not up to th...
My earlier router table fences lacked control. I would tap one side and the other would move. Tapping is an inexact way to move something in very small increments. I’ve hit on a very inexpensive, easy to make, router adjustment system that works well. It can quickly, and easily, zero in on precise fence adjustments. This fence is attached to the table using four bolts that can be set up and removed in just a couple of minutes. So less talking and more photos; thanks to my neighbor...
OK. I caved in and bought an Incra Insert for the router table after they posted it back in stock. It’s the 3/8” phenolic plate that is their ‘old’ design. the opening for the router is 3 3/8” as opposed to the new Aluminum plate which are 3 5/8”. also it’s not as mechanical capable as the aluminum plates, but for $35 it’s within my budget. and still a very good plate. what I really like about the Incras is their MagnaLock plate inserts which sn...
Hey LJ! So a few weeks back I posted some mid-project photoes of how my bandsaw build was going and although it is not entirley finished and still needs little extras like a coat of paint, a stand and a fence I can now show you the fully working and (built bandsaw). Heres a quick video showing the build process… Enjoy! Its been a great project and I hope to soon post another video showing it in all of it glory.
Ok I’ve been really wanting some sort of router lift for a while now, my Freud FT2200VCE is REALLY slow to adjust under the table, the Router Raizer get mixed reviews and the Unilift seem to be running in the $700 range + long wait time to get one (and I would buy a lathe if I had that much lying around). Seems like most of the DIY router lifts are for fixed base routers or pretty much require you to permanently install your plunge router under the table. As it’s my only router th...
I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
Version 1.2a At this point I decided to get more “radical” in my design approach. I removed two of the cross rails (found out through experience that I didn’t need them anyway). Then I took the corner poles out of the flanges and put a “sleeve” on the side of my table for the corner poles to slide into (see photo below). Electrical conduit clamps work great for attaching the sleeves. This design also allowed me to adjust the height of the router sled in...
This project is really coming together. That biscuit jointer really makes quick and easy work of cabinet assembly. I have never really gotten a chance to use it before. I ordered an Incra Magni-Lock router plate through Woodcraft. It seems to be on the slow boat. But hopefully it will come at about the time I need it. Anyway, more chronicles of the progress I made on my day off yesterday: Here is the cabinet fascia with half lap joinery, 3/4” x 2” Beechwood (the most inex...
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