We’re going to use a Dremel router to make a sign with recessed lettering. I suggest barnwood because of the contrast between the weathered surface texture and ‘fresh cut’ letters. I also have enhanced the letters by burning (pyrography) the edges of the letters for increased readability. Of course you can scale up to larger routers if you chose. Stock: Barnwood 2”x10”x24” Suggested material and dimensions Safety: Goggles, F...
I spent a lot of time looking on the internet for a Jig or fixture to use to install a set of quadrant hinges. The quadrant hinge is a complicated-looking L-shaped hinge that is use in the jewelry boxes that I make. It helps to remember that a quadrant hinge is simply a butt hinge with integral lid stay or stop.The arms of the hinge extend along the sides of the lid and base of the box and the internal stop bar extends from and recesses into a mortise in the box wall and lid. The jewelry box ...
Hey LJ! So a few weeks back I posted some mid-project photoes of how my bandsaw build was going and although it is not entirley finished and still needs little extras like a coat of paint, a stand and a fence I can now show you the fully working and (built bandsaw). Heres a quick video showing the build process… Enjoy! Its been a great project and I hope to soon post another video showing it in all of it glory.
Version 1.2a At this point I decided to get more “radical” in my design approach. I removed two of the cross rails (found out through experience that I didn’t need them anyway). Then I took the corner poles out of the flanges and put a “sleeve” on the side of my table for the corner poles to slide into (see photo below). Electrical conduit clamps work great for attaching the sleeves. This design also allowed me to adjust the height of the router sled in...
I have had the cabinet completed for sometime now, and had the Incra Fence already. However it is not a general purpose fence, one that you can attach feather boards and such to. I need to be able to keep my work flat on the table for my current project (Sliding Dovetails) so I am now having to build this guy out. Having read about the complaints about the MDF swelling after a period of time I have decided to finish mine out with paint. I went to the BORG and grabbed a can of a off white spr...
Episode 83 Entertainment Center Part 4 from kostas workshop on Vimeo.In this episode I custom fit all the shelfs to size then I work on the back panel. After that I sanded all the parts with 120 150 then 220 grit sandpaper then I stained all the parts with golden oak stain. At the end I show footage of a router accident I had last week.
This is a video on how to set up and use the Loose Tenon and Mortise Jig I developed over the past few weeks. It is in three pieces. Part One Part Two Part Three I made two project entries: First One - pre-tested and the Second One - post-tested
I kept having the need for a router table to use bigger bits, so I decided to make a table. After much review of other projects, I designed what I felt would work best for me. The top is made of two 3/4” mdf sheets cut 22 1/2” x 34 1/2”. They are glued with regular titebond wood glue and screwed with coarse thread 1 1/4” drywall screws. I laid out the areas where the insert and miter track would go so as to keep from putting screws in those areas. At this point I ...
I have made lots of progress and actually am using my new bench some, I’ve just needed to get an update here. After putting the top on the base, I marked out so I could start hand planing.I used my scrub plane to get things close, that’s the scrub plane’s results above, and then this #5 to get the top flat and without wind.Here’s a picture of the top in “near” flat and smooth. FYI, I ended up with about 45 gallons of shavings.To trim the ends to final le...
About twenty some years ago I bought a professional door making router bit set made by Freud. Included in the set, which I still own and use even after making hundreds of doors with it, was plans for a router fence. I bought the set for the first set of raised panel doors I made. The doors were for another contractor, and he needed them pretty quickly. After seeing the plans I realized I could make good use of a fence like that. It had the same adjustments as a shaper fence. The left an...
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