We’re going to use a Dremel router to make a sign with recessed lettering. I suggest barnwood because of the contrast between the weathered surface texture and ‘fresh cut’ letters. I also have enhanced the letters by burning (pyrography) the edges of the letters for increased readability. Of course you can scale up to larger routers if you chose. Stock: Barnwood 2”x10”x24” Suggested material and dimensions Safety: Goggles, F...
Hey LJ! So a few weeks back I posted some mid-project photoes of how my bandsaw build was going and although it is not entirley finished and still needs little extras like a coat of paint, a stand and a fence I can now show you the fully working and (built bandsaw). Heres a quick video showing the build process… Enjoy! Its been a great project and I hope to soon post another video showing it in all of it glory.
Version 1.2a At this point I decided to get more “radical” in my design approach. I removed two of the cross rails (found out through experience that I didn’t need them anyway). Then I took the corner poles out of the flanges and put a “sleeve” on the side of my table for the corner poles to slide into (see photo below). Electrical conduit clamps work great for attaching the sleeves. This design also allowed me to adjust the height of the router sled in...
Hello Fellow Lumberjocks! Welcome to my very first attempt at a blog. Let me open this discussion by letting you know that I am a self taught carpenter, with a humble collection of tools and a humble little workshop. I truly enjoy the Lumberjock community because we are all made to feel as an equal participant of the group, regardless of our individual skill levels. An important part of my growth in the wood art is to work hard at improving my skills and learn valuable new techniques ...
I have had the cabinet completed for sometime now, and had the Incra Fence already. However it is not a general purpose fence, one that you can attach feather boards and such to. I need to be able to keep my work flat on the table for my current project (Sliding Dovetails) so I am now having to build this guy out. Having read about the complaints about the MDF swelling after a period of time I have decided to finish mine out with paint. I went to the BORG and grabbed a can of a off white spr...
Episode 83 Entertainment Center Part 4 from kostas workshop on Vimeo.In this episode I custom fit all the shelfs to size then I work on the back panel. After that I sanded all the parts with 120 150 then 220 grit sandpaper then I stained all the parts with golden oak stain. At the end I show footage of a router accident I had last week.
This is a video on how to set up and use the Loose Tenon and Mortise Jig I developed over the past few weeks. It is in three pieces. Part One Part Two Part Three I made two project entries: First One - pre-tested and the Second One - post-tested
Here is a video of a router circle cutting jig that I made when I needed a way to cut circles out accurately and fast.
I kept having the need for a router table to use bigger bits, so I decided to make a table. After much review of other projects, I designed what I felt would work best for me. The top is made of two 3/4” mdf sheets cut 22 1/2” x 34 1/2”. They are glued with regular titebond wood glue and screwed with coarse thread 1 1/4” drywall screws. I laid out the areas where the insert and miter track would go so as to keep from putting screws in those areas. At this point I ...
Episode 82 Entertainment Center Part 3 from kostas workshop on Vimeo.In this episode I cut the dados for the 2 middle panels. Then I dry fit the top bottom side and middle panels. Then I get the measurements for the door compartment shelves. I am cutting dados that are 1/4 in deep and 5/8 in wide. I am using a ryobi 5/8 in straight bit to cut the dados and it worked better than I though it would. In part 2 I had said that I was going to use the T square I built for trimming the panels down to...
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