This was supposed to be part #2 but it’s #1. See #2 for the back story on my router table. The first improvement to my router table was the fence. I have a bunch of mdf that’s been in the shop for years so that’s what I used. I know, not the best material for a project like this. But, my fence was a hodgepodge of ideas and I built it with no plans and just guessed at the measurements. IF it doesn’t hold up at least I’ll have a better idea of what I’...
OK, so yeah – another blog about a router table, but since I’m going to make one , might as well document it while I go, maybe someone can benefit from this. I’ve had a Rockler router table top + plate + fence which I got when I bought my router (Bosch 2 1/4hp). It had the misfurtune of being on the floor when my basement was flooded a couple of years ago, so that top was ruined. I since have been planning to replace it with a shop-built version, and make a full enclosed ...
Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
What a week for new experiences and big projects. While my nights were spent toiling on the Thorsen Table… and trying new things, the day job had me wrapping my mind around several new things as well. The last basement dad and I refinished (sub contracting for Owens Corning) included perhaps the pinnacle of woodworking projects – redoing the stairs. Ripping off the 2×8 treads and replacing those with oak, adding oak risers, newel post, railing and 52 spindles. T...
I’ll be covering the construction of two different kinds of curved doors. A pair of raised panel doors with one inch thick styles and rails and a 3/4 thick panel. With an outside radius of 20” and an inside radius of 19”. The second is a single six divided light glass door. Its style and rails are also 1” thick, its outside radius is 12 1/4” and the inside 11 1/4”. Lets start with making the jigs to mill the radius styles for each set of doors. The star...
Well, I was asked to put together a blog on how I made my segmentd ring. Since I had to make a new one for myself, (first one too small) I thought I would go ahead and do a step by step picture tutorial. My first time ever doing something like this , so hope it comes out OK. Here goes; Wood Selection The first step in making the ring is deciding what woods to use. As we all know, the selection is quite large. One of the most important things is color, but the most important is hardne...
I have been looking forward to this part of the table saw island for a long time. In fact its been in process for a month or so, but I have had the idea to build one for years. I need to have out feed support on the table saw when ever cutting large sheet goods or long lumber. However I don’t always need the extra table taking up space and I don’t always need the support in the same position on the back of the bench. So here is my first sliding flip up out feed extension table, bu...
This project had more hickups than an old drunk in the park but thanks to three of my buddies who gave some excellent advice I was able to straighten (I do mean straighten) things out. Our Kitchen table is an 8 seater. Reaching items in the middle was a bit of a nuisance unless you stood up. A lazy Susan was the answer, but what size?.I drew the whole thing on sketchup but that did not give a satisfactory idea of proportion. I then cut two 8mm (5/16”) plywood templates, a 500mm & 60...
Ok I’ve been really wanting some sort of router lift for a while now, my Freud FT2200VCE is REALLY slow to adjust under the table, the Router Raizer get mixed reviews and the Unilift seem to be running in the $700 range + long wait time to get one (and I would buy a lathe if I had that much lying around). Seems like most of the DIY router lifts are for fixed base routers or pretty much require you to permanently install your plunge router under the table. As it’s my only router th...
My earlier router table fences lacked control. I would tap one side and the other would move. Tapping is an inexact way to move something in very small increments. I’ve hit on a very inexpensive, easy to make, router adjustment system that works well. It can quickly, and easily, zero in on precise fence adjustments. This fence is attached to the table using four bolts that can be set up and removed in just a couple of minutes. So less talking and more photos; thanks to my neighbor...
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