Right Click to DownloadRight Click to Download in HDSubscription Options In the Weekend Wall Shelf episode, I showed you how to use a parallel jig to create dados. But the jig was originally created for making coves at the tablesaw. So here’s a special jig made specifically for the purpose of creating dados with your router. The best part is, you can get exact-width dados EVERY TIME! This jig was developed and demonstrated in the current Guild Build as part of the Wall-Hanging Cabi...
I’ll be covering the construction of two different kinds of curved doors. A pair of raised panel doors with one inch thick styles and rails and a 3/4 thick panel. With an outside radius of 20” and an inside radius of 19”. The second is a single six divided light glass door. Its style and rails are also 1” thick, its outside radius is 12 1/4” and the inside 11 1/4”. Lets start with making the jigs to mill the radius styles for each set of doors. The star...
I started a post about a wood gloat about a month ago. I found some nice walnut slabs at a sawmill for some projects. The first one up is a coffee table. I thought I would start a blog about the process of preparing the slab. I may follow this with more about adding a base to the table as it progresses. I’ve done a fair number of projects in the past, but nothing involving a big slab like this. I have been excited about getting this project started, but Christmas was approaching...
This project had more hickups than an old drunk in the park but thanks to three of my buddies who gave some excellent advice I was able to straighten (I do mean straighten) things out. Our Kitchen table is an 8 seater. Reaching items in the middle was a bit of a nuisance unless you stood up. A lazy Susan was the answer, but what size?.I drew the whole thing on sketchup but that did not give a satisfactory idea of proportion. I then cut two 8mm (5/16”) plywood templates, a 500mm & 60...
Well, I was asked to put together a blog on how I made my segmentd ring. Since I had to make a new one for myself, (first one too small) I thought I would go ahead and do a step by step picture tutorial. My first time ever doing something like this , so hope it comes out OK. Here goes; Wood Selection The first step in making the ring is deciding what woods to use. As we all know, the selection is quite large. One of the most important things is color, but the most important is hardne...
I have been looking forward to this part of the table saw island for a long time. In fact its been in process for a month or so, but I have had the idea to build one for years. I need to have out feed support on the table saw when ever cutting large sheet goods or long lumber. However I don’t always need the extra table taking up space and I don’t always need the support in the same position on the back of the bench. So here is my first sliding flip up out feed extension table, bu...
So I started playing with Sketchup and came up with the basic concept for this combination bench. Here are few diagrams I put together: Next for the combination of New Yankee Miter Bench/Ultimate Tool Stand, I will add the t-tracks, clamp tracks, miter fence, and create the pocket hole jig insert. Thanks for reading.
Found out the trex clamps I talked about in my last version (http://lumberjocks.com/TZH/blog/24588) weren’t strong enough to withstand the pressure exerted by the bolt going through, plus didn’t hold the sled rigidly enough (too much diagonal movement). So, back to the drawing board. Figured a clamp should function like a clamp no matter what the design is, so I used 2×4’s for the stationary clamp (first photo) and 2×2’s (oak – second photo) for the mov...
Moving along with the woodworking bench. The previous blog showed the final glue up of the laminated top. even planing the sections before gluing didn’t lead to a perfectly flat top. So that leads to the 64 million dollar question, how do we get it flat. Since I don’t have 40 inch wide planer or sander I guess we’ll have to look at other options. One method is to cross plane it with a fore plane or jointer plane (a very long bench plane). As I don’t have a bench...
It really started a while back, I got hooked on the idea of a router lift for the table after seeing the Incra Router lift with the magnetic inserts. after that the obsession was fed by finding Woodpeckers’ router lifts with the quick release mechanism which allows for quick lift of the router to rough positioning, and for pulling it all the way up for over the table bit change. then came the Woodpeckers PRL-V2 (also rebranded by Incra with their magnetic inserts, and recently also r...
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