This project had more hickups than an old drunk in the park but thanks to three of my buddies who gave some excellent advice I was able to straighten (I do mean straighten) things out. Our Kitchen table is an 8 seater. Reaching items in the middle was a bit of a nuisance unless you stood up. A lazy Susan was the answer, but what size?.I drew the whole thing on sketchup but that did not give a satisfactory idea of proportion. I then cut two 8mm (5/16”) plywood templates, a 500mm & 60...
I have been working on the overall project for the last several weeks. The panels and shelves glue ups are done and the initial sanding is done. Next up on the list was to turn the shelves from squares to quarter rounds. So it was time to stop and start making the jigs needed for the project. The Rounding Jig and The Quarter Rounding Sled, the Sliding Dovetail Socket jig, and the router fence for the Pins. The Rounding Jig is based upon Norms, however my little 9” BS was not up to th...
This project is really coming together. That biscuit jointer really makes quick and easy work of cabinet assembly. I have never really gotten a chance to use it before. I ordered an Incra Magni-Lock router plate through Woodcraft. It seems to be on the slow boat. But hopefully it will come at about the time I need it. Anyway, more chronicles of the progress I made on my day off yesterday: Here is the cabinet fascia with half lap joinery, 3/4” x 2” Beechwood (the most inex...
I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
OK. I caved in and bought an Incra Insert for the router table after they posted it back in stock. It’s the 3/8” phenolic plate that is their ‘old’ design. the opening for the router is 3 3/8” as opposed to the new Aluminum plate which are 3 5/8”. also it’s not as mechanical capable as the aluminum plates, but for $35 it’s within my budget. and still a very good plate. what I really like about the Incras is their MagnaLock plate inserts which sn...
Moving along with the woodworking bench. The previous blog showed the final glue up of the laminated top. even planing the sections before gluing didn’t lead to a perfectly flat top. So that leads to the 64 million dollar question, how do we get it flat. Since I don’t have 40 inch wide planer or sander I guess we’ll have to look at other options. One method is to cross plane it with a fore plane or jointer plane (a very long bench plane). As I don’t have a bench...
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
Hey LJ! So a few weeks back I posted some mid-project photoes of how my bandsaw build was going and although it is not entirley finished and still needs little extras like a coat of paint, a stand and a fence I can now show you the fully working and (built bandsaw). Heres a quick video showing the build process… Enjoy! Its been a great project and I hope to soon post another video showing it in all of it glory.
Since the router bits are now clean, I might as well sharpen them. Yesterday I showed you how I clean saw blades, router bits and clean up the belt sander belts. Since I’ve got the router bits clean and I was ready to put them away I figured I might as well sharpen them. I use 3 in 1 oil with the sharpening tools on my router bits. I use Eze-lap diamond paddles for sharpening. Here is a place that carries them. They come individually, sets of three and sets of ...
Box hinges are always a problem. Hingeing is the nemesis of all box makers. We all get a little twinge when it comes time to fit the hinges. We generally have a lot of work invested by the time we get to the hinges, and a slip here can make a real mess of many hours work. And, I am no different. When it’s possible to spend $100 on hinges and a lock for a single box, picking the right ones for your box project is worth a little time. Perhaps this will help a little for anyone str...
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