Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
I ordered a 0.3 micron replacement filter from Wynn Environmental to replace my Jet DC1100 30 micron bag. Originally I was going to make a simple review for people to benefit from my experience with the new filter I got… but since it had gotten a bit more complicated, I figured this is blog-worthy, and the ‘regular’ review will follow once I experience more the performance of the filter. Disclaimer: I have had nothing but great experience from Wynn Environmental, from ...
INTRODUCTION.. When I started experimenting with using my router for inlays I thought only in the context of straight lines since that was what routers did best. Unfortunately my tastes in designs included Celtic Art especially Knot-work which is mostly curves. These would obviously need some sort of template to guide the router. A cursory inspection of a typical Celtic Knot suggests that they are too complex for a simple template. However a closer examination and study convinced me that s...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
Box hinges are always a problem. Hingeing is the nemesis of all box makers. We all get a little twinge when it comes time to fit the hinges. We generally have a lot of work invested by the time we get to the hinges, and a slip here can make a real mess of many hours work. And, I am no different. When it’s possible to spend $100 on hinges and a lock for a single box, picking the right ones for your box project is worth a little time. Perhaps this will help a little for anyone str...
OK, so yeah – another blog about a router table, but since I’m going to make one , might as well document it while I go, maybe someone can benefit from this. I’ve had a Rockler router table top + plate + fence which I got when I bought my router (Bosch 2 1/4hp). It had the misfurtune of being on the floor when my basement was flooded a couple of years ago, so that top was ruined. I since have been planning to replace it with a shop-built version, and make a full enclosed ...
I needed a jig to make a lazy susan, my blog is at;http://lumberjocks.com/jocks/Grumpy/blog/6612This jig was not my design but came from an article in a magazine. It is fairly simple & I thought it might be worth sharing.There are 3 wooden components & a handful of metal bits. A 1/4”X6” disc can be stuck to the item you want to shape or a 1/4 pin can be screwed into a hole in the centre of the item as in the above photo.A 4 1/2”X 1/2” piece of desired length...
What a week for new experiences and big projects. While my nights were spent toiling on the Thorsen Table… and trying new things, the day job had me wrapping my mind around several new things as well. The last basement dad and I refinished (sub contracting for Owens Corning) included perhaps the pinnacle of woodworking projects – redoing the stairs. Ripping off the 2×8 treads and replacing those with oak, adding oak risers, newel post, railing and 52 spindles. T...
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