INTRODUCTION.. When I started experimenting with using my router for inlays I thought only in the context of straight lines since that was what routers did best. Unfortunately my tastes in designs included Celtic Art especially Knot-work which is mostly curves. These would obviously need some sort of template to guide the router. A cursory inspection of a typical Celtic Knot suggests that they are too complex for a simple template. However a closer examination and study convinced me that s...
I spent a lot of time looking on the internet for a Jig or fixture to use to install a set of quadrant hinges. The quadrant hinge is a complicated-looking L-shaped hinge that is use in the jewelry boxes that I make. It helps to remember that a quadrant hinge is simply a butt hinge with integral lid stay or stop.The arms of the hinge extend along the sides of the lid and base of the box and the internal stop bar extends from and recesses into a mortise in the box wall and lid. The jewelry box ...
We need a Murphy bed next winter in Arizona and I did not want to buy the hardware. That takes all the fun out of designing it yourself and costs $360. So I looked at a lot of bed designs and settled on one that used HD pivots, gas springs for counterbalance and a swing out leg support rather than the fold down kind.The parameters were a twin mattress (7×39 x 75), had to flip long ways and enough room inside for making the bed. Then I had to decide on the pivot points, the foot pivot ce...
Dovetail Pen Progress Pictures. OK, I managed to get a few pictures off the camera. Just bare with me, this is my “garage” camera so the resolution/quality is not top notch. The three following picture are: #1 – My collection of dovetailed pen blanks. End to end joints for the dovetails. #2 – A closeup of some of the chipout I experienced along the joint seams. You can see the CA glue that I used to solve this issue in the picture. #3 – Finished pen blanks, first attempt. In this pi...
I needed a jig to make a lazy susan, my blog is at;http://lumberjocks.com/jocks/Grumpy/blog/6612This jig was not my design but came from an article in a magazine. It is fairly simple & I thought it might be worth sharing.There are 3 wooden components & a handful of metal bits. A 1/4”X6” disc can be stuck to the item you want to shape or a 1/4 pin can be screwed into a hole in the centre of the item as in the above photo.A 4 1/2”X 1/2” piece of desired length...
I’ll be covering the construction of two different kinds of curved doors. A pair of raised panel doors with one inch thick styles and rails and a 3/4 thick panel. With an outside radius of 20” and an inside radius of 19”. The second is a single six divided light glass door. Its style and rails are also 1” thick, its outside radius is 12 1/4” and the inside 11 1/4”. Lets start with making the jigs to mill the radius styles for each set of doors. The star...
Right Click to DownloadRight Click to Download in HDSubscription Options In the Weekend Wall Shelf episode, I showed you how to use a parallel jig to create dados. But the jig was originally created for making coves at the tablesaw. So here’s a special jig made specifically for the purpose of creating dados with your router. The best part is, you can get exact-width dados EVERY TIME! This jig was developed and demonstrated in the current Guild Build as part of the Wall-Hanging Cabi...
So I started playing with Sketchup and came up with the basic concept for this combination bench. Here are few diagrams I put together: Next for the combination of New Yankee Miter Bench/Ultimate Tool Stand, I will add the t-tracks, clamp tracks, miter fence, and create the pocket hole jig insert. Thanks for reading.
This Week I show you how to make a folding out feed table for your table saw. This design was based after an article and plan found in a 2009 issue of Woodworker’s Journal Magazine. Originally the plan was designed for a Cabinet saw with a Biesemeyer Fence System, so I had to make some slight modifications for my Porter Cable Saw. In this 3 part video series I show you a step by step on building this project as well as talk about the modifications I had to make. The Article and plans ca...
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