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Woodworking blog entries tagged with 'router'

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View CartersWhittling's profile

Workbench #9: Making Wooden Screws

10-08-2011 02:33 AM by CartersWhittling | 57 comments »

Hello. This is a video showing the process I go through to make wooden screws. I briefly try to explain how it is set up and show the jig making the screw. I will soon have a video on making wooden nuts aswell. I will eventually make a video showing how to make the tap and screw making jig and explain how to create the size of screw you want. I’m sure there are many other ways to make nuts and screws but this is how I do it and it works fairly well, the main downside being that I can ge...

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View Andy's profile

"Art Box" Tutorial #3: Making the box

06-22-2009 09:19 PM by Andy | 25 comments »

Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...

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View Andy's profile

"Art Box" Tutorial #10: Pin Hinges

07-22-2009 03:56 PM by Andy | 18 comments »

Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...

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View Andy's profile

"Art Box" Tutorial #2: Wood selection

06-19-2009 04:07 PM by Andy | 11 comments »

Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...

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View Andy's profile

"Art Box" Tutorial #5: Cut the lip for the lid

06-27-2009 07:23 PM by Andy | 11 comments »

Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...

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View Jake Brain's profile

QUADRANT HINGE INSTALLATION

06-20-2011 01:02 AM by Jake Brain | 27 comments »

I spent a lot of time looking on the internet for a Jig or fixture to use to install a set of quadrant hinges. The quadrant hinge is a complicated-looking L-shaped hinge that is use in the jewelry boxes that I make. It helps to remember that a quadrant hinge is simply a butt hinge with integral lid stay or stop.The arms of the hinge extend along the sides of the lid and base of the box and the internal stop bar extends from and recesses into a mortise in the box wall and lid. The jewelry box ...

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View jfk4032's profile

Tumbling block cutting board techniques, lessons learned and tips for cutting and assembly

01-13-2014 02:32 PM by jfk4032 | 10 comments »

After looking through some other blogs here on LJ and watching some Youtube videos I thought that the tumbling block cutting board was something that looked challenging, cool and something I wanted to try. I learned some good ideas from these other blogs and wanted to share some of my experiences having now made three of these, my setbacks and discoveries to better produce these tumbling block patterns. I purchased a Wixey digital angle gauge as it looked like you really needed to be accu...

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View Andy's profile

"Art Box" Tutorial #4: Corner Splines

06-23-2009 08:18 PM by Andy | 26 comments »

Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...

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View Andy's profile

"Art Box" Tutorial #12: Shaping

08-11-2009 01:55 PM by Andy | 29 comments »

Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...

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View RogerBean's profile

Some Thoughts on Box Hinges

06-16-2011 08:32 PM by RogerBean | 16 comments »

Box hinges are always a problem. Hingeing is the nemesis of all box makers. We all get a little twinge when it comes time to fit the hinges. We generally have a lot of work invested by the time we get to the hinges, and a slip here can make a real mess of many hours work. And, I am no different. When it’s possible to spend $100 on hinges and a lock for a single box, picking the right ones for your box project is worth a little time. Perhaps this will help a little for anyone str...

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