Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
When I returned to woodworking several years ago my nephew had been talking about a particular style of “coffee” table he’d seen online somewhere and was describing it to me. Since he’d just announced plans to marry, I told him I’d make him, and his fiancée, the table as a wedding gift. He showed me some online photos of the table, which I used as the basic, general design plan. The joinery I chose is original but the style was taken from the photos. This piece is the result: ...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Dovetail Pen Progress Pictures. OK, I managed to get a few pictures off the camera. Just bare with me, this is my “garage” camera so the resolution/quality is not top notch. The three following picture are: #1 – My collection of dovetailed pen blanks. End to end joints for the dovetails. #2 – A closeup of some of the chipout I experienced along the joint seams. You can see the CA glue that I used to solve this issue in the picture. #3 – Finished pen blanks, first attempt. In this pi...
Updated 1/16/12 This is the fun part! Its scary too! The idea of taking a nice crisp box, one you have spent countless hours making, and attacking it with a tool designed for slag removal is…well…its a little disturbing. Maybe I was influenced by old Hitchcock movies more than I know. Seriously, what I enjoy is the freedom this gives me. Everything up to this point has been tied to measurements and careful setups. This is where we can cut loose a little. But slow down Hot...
I ordered a 0.3 micron replacement filter from Wynn Environmental to replace my Jet DC1100 30 micron bag. Originally I was going to make a simple review for people to benefit from my experience with the new filter I got… but since it had gotten a bit more complicated, I figured this is blog-worthy, and the ‘regular’ review will follow once I experience more the performance of the filter. Disclaimer: I have had nothing but great experience from Wynn Environmental, from ...
OK, so yeah – another blog about a router table, but since I’m going to make one , might as well document it while I go, maybe someone can benefit from this. I’ve had a Rockler router table top + plate + fence which I got when I bought my router (Bosch 2 1/4hp). It had the misfurtune of being on the floor when my basement was flooded a couple of years ago, so that top was ruined. I since have been planning to replace it with a shop-built version, and make a full enclosed ...
We need a Murphy bed next winter in Arizona and I did not want to buy the hardware. That takes all the fun out of designing it yourself and costs $360. So I looked at a lot of bed designs and settled on one that used HD pivots, gas springs for counterbalance and a swing out leg support rather than the fold down kind.The parameters were a twin mattress (7×39 x 75), had to flip long ways and enough room inside for making the bed. Then I had to decide on the pivot points, the foot pivot ce...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
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