Awhile back Wood Magazine had an article on building a mobile outfeed table that would fit over your table saw. Since I need all the space in my garage I can get, I went ahead and built one that would fit over my table saw to give me some much needed work space and a handy outfeed table. I thought this was pretty spiffy and a great use of space. As I always do I look at the latest project posts on Lumberjocks looking for inspiration for my next project. Whilst browsing I came ac...
Updated 1/15/12 How to make an Art Box by Andy Campbell Safety Be safe! Guards, etc…may not be visible in the pictures. This is written for woodworkers of all skill levels.But, please keep in mind that this is not woodworking #101. I am writing this in a step by step manner that should be easy for a beginner to follow, but some basic understanding of tools and terminology is required.I ask that the more advanced woodworkers be patient and not be offended. I don’t wish to test your...
I recently had the pleasure of reviewing and making a video for the MLCS horizontal router table. In this video, I show how to make Mortises and Tenons easily on this machine. Also covered in the video is raised panels, crown molding and custom molding. The machine is nice, and definitely as some advantages. Making raised panels or molding is similar to the action of using a jointer. You are passing the work over the bit with downward pressure. It feels much safer than standing it on it...
Part 3updated 1/15/12 Regarding size:Size and proportions are important…to a point. We will be building a box that will start out at 11 1/8 W x 7 D x 4 1/2 H. (After shaping it will finish out at about 10 3/4’’ x 6 3/4’’ x 3 1/8 h depending on how much shaping is done.) I like the proportions of this box, they just look good to my eye. They are loosely based on the Golden Ratio which is a ratio of 1.618. There is much more to it than that, but simply put, here is how it works in rela...
What a week for new experiences and big projects. While my nights were spent toiling on the Thorsen Table… and trying new things, the day job had me wrapping my mind around several new things as well. The last basement dad and I refinished (sub contracting for Owens Corning) included perhaps the pinnacle of woodworking projects – redoing the stairs. Ripping off the 2×8 treads and replacing those with oak, adding oak risers, newel post, railing and 52 spindles. T...
Hello. This is a video showing the process I go through to make wooden screws. I briefly try to explain how it is set up and show the jig making the screw. I will soon have a video on making wooden nuts aswell. I will eventually make a video showing how to make the tap and screw making jig and explain how to create the size of screw you want. I’m sure there are many other ways to make nuts and screws but this is how I do it and it works fairly well, the main downside being that I can ge...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Updated 1/15/12 The “Art Box” concept came about when I was looking for a way to use small pieces of some figured Myrtlewood I had leftover, not large enough for a box, but not something I could not throw away either. I decided to feature it in the lid of a box, like a picture in a frame. Keep that picture frame in mind when selecting the small piece for the medallion. You might select that picture piece first and then find a less figured wood to use for the lid and body, one that sets it...
Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
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