I tapped the holes that were meant for the original fence with a 10mm tap. I drilled and countersunk the angle irons with the center hole slightly higher than the ones near the edge. I then re clamped the top to take the bow out and attached the angle iron with Gr. 8 machine screws. After a few hours of hand filing and test fitting, I got the angle irons attached plus I put lock nuts on the inside. My smallest feeler guage is .008 and must be forced under the straight edge at the worst po...
i have a new blog post about my dining chair project, check it out on my website. http://joshhallfurniture.weebly.com/1/post/2013/06/opus-magnum-dining-chair-project-is-finished.html
Note to my readers—-this is the secret project I’ve mentioned a few times. It has consumed my shop time since February. That’s why it’s been so slow on the blog for the last few months. Now that it has been delivered, I can post the details. Today’s task was to fit the completed carving into the front panel of the box. To do this, I decided to mark out the area I needed and use the router my dad donated to the shop last October. It felt good to use this o...
So to start with. The miter slots on my saw were shallow from routing the table top flat. I finally decided last night to setup my incra 1000hd for this saw, but in order to do that, I needed to rout the right slot deeper. Ill get around to the left eventually, but the right slot will pretty much be the incra’s new home. I used the same 10$ ryobi router and HF router speed control I used on the top, and just used the fence as a guide. I started with a 1/4” straight bit an...
Hello again. So I finished painting the wolf head. Now I need to apply four coats of clear pre cat lacquer on the front and one coat on the back. Here are some pictures of the paint job.
I have used material that had bolts and washers in it. The holes are 1-3/4” and I need to plug these holes. Cutting the exsisting holes with a router or drill bit is easy. How can I cut a plug accurately that is 2-1/2” in diameter and 1/2” thick? I can make the hole smaller (maybe 2-3/8” or 2-1/4”), but I want to cut out the defects around where the bolt holes are. The material is oak and there are about 200 holes to plug. I guess I could turn the plugs,...
I have just built a simple decorative shelf. I used a sliding dovetail to connect the top to the base. This was a learning opportunity for me because I had never made a sliding dovetail joint. I have uploaded the video and you can view it here: https://www.youtube.com/watch?v=VSv-6Xq-liE
I am slowly catching up with editing and posting video. The bit that broke in the previous video makes its first cut and I get to use the Record 078 plane for the first time. It will take some time to get better at it, but practice, practice, practice is the way to go. I have at least a couple more videos to go on this one. I hope you enjoy it. https://youtu.be/zNOBI-wHJg0
In this video, I show how I plan to use sliding dovetails for the mid span dividers, which also will house the sliding parts for the top, and then cut the sliding dovetails and make the dividers. Then I cut the slots in the end rails for the slides and glue up the end assemblies, which I might add was a grueling experience I hope I never put myself through again! I cut out the joinery for the lower rail that will connect the two curved rails and tie the whole thing together. It’s sta...
I’ve got a few days off for the holidays, and i’ve been able to get a little more work done on my desk project. I’ve been trying to figure out what type and color wood I want for the inlays and accent pieces. After talking with the guys at the local woodcraft, I picked up some trans tint 0 black dye, a chunk of walnut and some walnut veneers. I played around with these (and after dying my hand black, be careful with this stuff), but did not like the pitch black look. A f...
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