Hello all,I have been asked to give a class on making a wood bracelet similar to this one. http://lumberjocks.com/projects/18322 I want to point out that we will NOT be using the special jig I made. I have a different way to get the same results which does not require each of you making a jig. Part #1Getting started and choosing wood. Step #2Preparation off wood and cutting notches. Step #3Drilling holes and shaping. Step #4Finishing and final assembly We will begin be goin...
This blog contains updated links to my reference blogs on table saws, saw blades, router bits, and planes. It’s intent is one-stop shopping without the need to sort through the myriad of ramblings and project entries in my main blog list. - The ABCs of Table Saws (a tutorial on table saw classifications, differences, and features) - Tips for Picking Saw Blades - Bargain Saw Blades - Extending the Rip Capacity on a Table Saw - Strategies for Choosing Router Bits (a begin...
We’re going to use a Dremel router to make a sign with recessed lettering. I suggest barnwood because of the contrast between the weathered surface texture and ‘fresh cut’ letters. I also have enhanced the letters by burning (pyrography) the edges of the letters for increased readability. Of course you can scale up to larger routers if you chose. Stock: Barnwood 2”x10”x24” Suggested material and dimensions Safety: Goggles, F...
For my workbench i needed a tall stool for more accurate work and just a place to rest. This is a descripition on how i made this project. Searching LJ i found these two fine projects:- Having a fascination with all-things-Japanense (having both worked in a sushi restaurant and done karate for several years) these Singer-songrwriters chairs by Junji impressed me.- This post on shop stools by shipwright described a interesting method for dying oak black with steel wool dissolved in wineg...
I’ll take you through the steps I used to build my router guide for my wood lathe. It is essentially a box with adjustable sides and top which has a slot to guide the router bushing. It is made from 5/8” plywood, clear Lexan, Steel and aluminum.I started with a 11.5×11.5 bottom and cut rabbets on both sides on the table saw and made a cut out for the tail stock. The sides were glued in place held square by a couple scrap blocks. They had T nuts installed for the adjustment ...
The first time I ever saw a box joint jig guided by a template bearing was six or seven years ago when a friend showed one as a club demo. His jig was a simple plywood sled with a fence, a wooden bar for spacing the fingers, and a slot through the base that fit a template bearing guide. If I remember correctly, his made joints with 3/8” fingers. Shortly after his demo, I made the smaller jig shown below for 1/8” ‘fingers on small drawers. Here’s a photo of a jewelry ...
Here are the instructions for making my style of the wine bottle balancer: 1. Cut pieces to size on the table saw: 3”x12” (3/4” stock). 2. Drill angle hole at 45 degrees, 3” from one end on the drill press with a 1 3/8” forstner bit. 3. Cut rounded top on band saw, jig saw, or scroll saw. 4. Round over edges on both sides of the board with a round-over bit on router table (this is optional, but it just makes for a more decorative look and...
To my amazement there has been a lot of inquiries into how I make my wine cork displays. These questions inspired me to create a series of blog/tutorials to help explain my process. They will probably go into far more detail than most of you “master woodworkers” care to see, but I’m hoping it will help those new to woodworking. I remember how valuable some of the more detailed tutorials where to me when I first started, and still are for that matter. The design is one ...
Moving along with the woodworking bench. The previous blog showed the final glue up of the laminated top. even planing the sections before gluing didn’t lead to a perfectly flat top. So that leads to the 64 million dollar question, how do we get it flat. Since I don’t have 40 inch wide planer or sander I guess we’ll have to look at other options. One method is to cross plane it with a fore plane or jointer plane (a very long bench plane). As I don’t have a bench...
Box hinges are always a problem. Hingeing is the nemesis of all box makers. We all get a little twinge when it comes time to fit the hinges. We generally have a lot of work invested by the time we get to the hinges, and a slip here can make a real mess of many hours work. And, I am no different. When it’s possible to spend $100 on hinges and a lock for a single box, picking the right ones for your box project is worth a little time. Perhaps this will help a little for anyone str...
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