Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
I have been asked to do a tutorial on how I made my Box Joint Bracelet I will be trying to go Step-By-Step and not leave anything out. I know I am missing a couple of pics but will try and explain things as good as I can. The first thing I would like to address is SAFETY There are many ways to do almost any process, depending on how you were taught/learned. Please be VERY carfull when useing your tools. I would hate to see anyone get hurt. Onward: I only used one piece of wood f...
Hello Fellow Lumberjocks! Welcome to my very first attempt at a blog. Let me open this discussion by letting you know that I am a self taught carpenter, with a humble collection of tools and a humble little workshop. I truly enjoy the Lumberjock community because we are all made to feel as an equal participant of the group, regardless of our individual skill levels. An important part of my growth in the wood art is to work hard at improving my skills and learn valuable new techniques ...
Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I have always liked CAD programs but have used them very little. I was an engineering major for a short time in college and took a few technical drawing classes, which I loved. I always thought it would be neat to own some sort of CAD program but never bought one. I think it is great that Google now offers one for free! I had never heard of Sketchup before I found LumberJocks. Anyway, I am building a new router table for my Incra fence+positioner, so I thought I would give it a go. The pro...
This weeks I show how to make some decorative trivets on a router table as well as Show you how to build a jig to make them .
Hi folks. After some design changes and fine-tuning the drum sander is finally completed. Here’s a point by point description covering some of the steps I feel important to take on this project. Pictures should help where I’m not so clear. I will post the surface sanding option, some dimensions, and final comments in Part 3. Here it goes….. hope you like it. Main Body: Made with ¾” maple veneer plywood and solid maple for the pillow block base. Assembled first with pocket screws to check t...
This is a repost of my inlay process. The original write up was created several years ago, but I figure it would be nice to add to the Lumberjocks archives. I will eventually do a video on this process, but until then, here is a pictorial from 2005. The project is an ottoman tray. It will be a simple piece of 3/4 maple ply with a substantial solid padauk border. The inlay, is a simple interpretation of the sun. So here we go. It all starts with your design. Draw it out exactly how you w...
This is a router table I’m working on for my shop. I was able to incorporate most the features I needed and plan to use it often. It isn’t finished but most the major parts are in place. I purchased the Incra twin linear, router table top, woodpeckers router lift and the porter cable 7518 motor from Woodpeckers Inc back in 2002 or 2003. Finally, she’s in working order. Since the last post I was able to complete the rear ...
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