Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
Hello. This is a video showing the process I go through to make wooden screws. I briefly try to explain how it is set up and show the jig making the screw. I will soon have a video on making wooden nuts aswell. I will eventually make a video showing how to make the tap and screw making jig and explain how to create the size of screw you want. I’m sure there are many other ways to make nuts and screws but this is how I do it and it works fairly well, the main downside being that I can ge...
This is a video on how to set up and use the Loose Tenon and Mortise Jig I developed over the past few weeks. It is in three pieces. Part One Part Two Part Three I made two project entries: First One - pre-tested and the Second One - post-tested
Here is the last segment on my mobile workstation. Overall I’m very pleased with it, but I would definitely make some changes if I had to do it again (due mainly to my screw-ups, not a problem with the design). First, as many of you know a typical contractor saw has a large number of gaping holes that make dust collection difficult. I used some 1/8” hardboard and magnetic vent cover sheets to block most of the holes. The back’s attached with velcro so it can be removed...
Updated 1/15/12 Regarding wood movement:Depending on the wood you use, where you live, and your own personal experience,y ou may want to allow more clearance.This is what works for me. I really dont allow for any movement at this stage. I know this sounds like trouble waiting to happen, but it works just fine for me. Even if we start off with a snug fit, we will still end up with a small gap around the perimeter. This is due to the final sanding and easing of the edges between lid and l...
I have been asked to do a tutorial on how I made my Box Joint Bracelet I will be trying to go Step-By-Step and not leave anything out. I know I am missing a couple of pics but will try and explain things as good as I can. The first thing I would like to address is SAFETY There are many ways to do almost any process, depending on how you were taught/learned. Please be VERY carfull when useing your tools. I would hate to see anyone get hurt. Onward: I only used one piece of wood f...
Hello Fellow Lumberjocks! Welcome to my very first attempt at a blog. Let me open this discussion by letting you know that I am a self taught carpenter, with a humble collection of tools and a humble little workshop. I truly enjoy the Lumberjock community because we are all made to feel as an equal participant of the group, regardless of our individual skill levels. An important part of my growth in the wood art is to work hard at improving my skills and learn valuable new techniques ...
Decided to make lamps for Christmas for my mother in law. Found a very cool book on japanese lamps so decided to take a crack at it: Key Steps in process:1. Prep plans and Mill stock (not shown)2. Cut and Route legs3. Cut, Route and Rip kumiko (rails and styles)4. Cut and route top5. Test fit sides6. Glue up side panels, legs and lid7. Add light socket8. Light up! Step 1 – Mill StockStarted out with book, shoiji paper and reclaimed wood from a prior project. Instru...
Hi folks. After some design changes and fine-tuning the drum sander is finally completed. Here’s a point by point description covering some of the steps I feel important to take on this project. Pictures should help where I’m not so clear. I will post the surface sanding option, some dimensions, and final comments in Part 3. Here it goes….. hope you like it. Main Body: Made with ¾” maple veneer plywood and solid maple for the pillow block base. Assembled first with pocket screws to check t...
This is a router table I’m working on for my shop. I was able to incorporate most the features I needed and plan to use it often. It isn’t finished but most the major parts are in place. I purchased the Incra twin linear, router table top, woodpeckers router lift and the porter cable 7518 motor from Woodpeckers Inc back in 2002 or 2003. Finally, she’s in working order. Since the last post I was able to complete the rear ...
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