Updated 1/15/12 We now have our box assembled and glued up. Depending on the temperature, let it dry for a couple of hours, or overnight to be safe.Take the tape off and clean up any dried glue. This is a good time to smooth up the bottom to get rid of any rocking.You can double stick sandpaper onto a very flat and firm surface and slide the bottom across that. The problem with this approach is that sheet sandpaper is way too small. You can stick down several sheets and if you go very s...
Right Click to DownloadRight Click to Download in HDSubscription Options In the Weekend Wall Shelf episode, I showed you how to use a parallel jig to create dados. But the jig was originally created for making coves at the tablesaw. So here’s a special jig made specifically for the purpose of creating dados with your router. The best part is, you can get exact-width dados EVERY TIME! This jig was developed and demonstrated in the current Guild Build as part of the Wall-Hanging Cabi...
I was visiting my parents over the Christmas holidays, when I noticed a plastic tray full of candy on the coffee table. My mom told me she got it from the dollar store. She also told me that she loves this bowl because of the divided trays.So, being the woodworker that I am. I decided that I was going to make one out of wood. Without anyone knowing, I took measurements. I do own the CMT bowl and tray bit, and it does come with a template for making this tray. However, the overall size of that...
Degoose showed us how to make the jig that uses a bandsaw to make the spiral sections of his “Lazy Larry”. Well I made the jig, but my old small bandsaw just wasn’t up to the task. I wasn’t about to quit, so I decided to try to make a jig that I could use with my router. It took me awhile to figure it out (using Sketchup), but once I did, it was rather easy to make the jig. Here is how to make the jig. Picture 1. 1. Cut a 3/4” thick piece of MDF ...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
This is a video on how to set up and use the Loose Tenon and Mortise Jig I developed over the past few weeks. It is in three pieces. Part One Part Two Part Three I made two project entries: First One - pre-tested and the Second One - post-tested
Hello. This is a video showing the process I go through to make wooden screws. I briefly try to explain how it is set up and show the jig making the screw. I will soon have a video on making wooden nuts aswell. I will eventually make a video showing how to make the tap and screw making jig and explain how to create the size of screw you want. I’m sure there are many other ways to make nuts and screws but this is how I do it and it works fairly well, the main downside being that I can ge...
Updated 1/15/12 At this point we have a box body with corner splines.Our lid is still oversized, so we can stop here and just use it to make a traditional box,one where the lid sets on top.DO NOT CUT THE LID TO SIZE UNTIL YOU ARE SURE OF THE STYLE OF BOX YOU WANT TO MAKE! For some, this may be the best option. They may not have all the required tools or may feel their skills need a little more honing.Or, you could leapfrog over the next few stages and pick up the project again when we d...
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
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