Following TreeFrog as closely as possible, I cut out the blanks for the sides. I cheated a tad and used the wedges from the prototype to establish the tapers on the sides. One one side, I used one wedge, on the second side, I had to use both to compensate for the previous taper. These were cut with the blade at 90 degrees to the table saw to give me a point of reference when I’m cutting the miters. I created the jigs to hold the sides stable while I cut them at a 44 degree mit...
I had some good progress on the top today. it actually started a couple of days ago when I went ahead, cleaned up the buffer strip, and main top, and glued them up together, I also milled the end cap part (which is on top of the clamps in the photo): I also ground down one of the corner of the Lee-Valley Tailvise Nut so that I’ll be able to install the vise higher up and the nut will have less interference with the table top: I’m not a machinist, nor work with metal much (al...
Updated 1/16/12 I spent a lot of time developing a way to let the lid swing down into the box, yet still maintaining a fairly tight reveal on all four sidesThe difficulty is the lip itself. It doesnt allow the back of the lid to drop into the box, so thats where we need to cut it away a little deeper at the back. I call these pockets.The other difficulty is in getting the hinge placement spot on or it wont open at all or not far enough to stay open. Here is how its done: Use the same pa...
Just like on real TV and at the Movies.. bloopers seem to be the best bits.Here are a few of the out takes we had.. most were deleted but I managed to save a few for your viewing pleasure... . Trying to mount the saw.. lol . . And the darn router . . Working with Japanese safety boots.. thongs with a strap. . Router again... . .. "Thing" from the "Adams Family" made an appearance to help .....
You guys are seeing this video while it is still in the editing stage,, no voice over but there will be.Hope you see the versatility and adaptability of the wee beastie. If you have any questions , I will be happy to answer them and If I don’t know will find out. This was a nearly 400 meg video.. but by splitting and compressing to Mp4 got it down to a fairly acceptable size. I have 117 small segments that deal with things like adjustment and fitting of various attachments for those wh...
Updated 1/16/12 This is where you need to decide how you want to open your box. I mentioned at the outset about some of the different boxes I have made and how they hinge differently from one another. All are good, but you may have a preference in style or it may be your ability that decides for you. The pin hinge is what we will mainly be focusing on and was used on this box. Chapter 10 will discuss this style. The Deco box uses a standard brass butt hinge with a stop stra...
I have made lots of progress and actually am using my new bench some, I’ve just needed to get an update here. After putting the top on the base, I marked out so I could start hand planing.I used my scrub plane to get things close, that’s the scrub plane’s results above, and then this #5 to get the top flat and without wind.Here’s a picture of the top in “near” flat and smooth. FYI, I ended up with about 45 gallons of shavings.To trim the ends to final le...
I’m putting this ad in for my Uncle Bill who is selling all of his woodworking tools from his home in Cape Neddick Maine. I thought someone on here would be most interested in what he has to offer. He has a Grizzly Shaper G1024 for $250.00, a W & H molder/planer for $1000 with knives, a floor drill, a DeVilbiss air compresser…and more and more 207-712-6178
So I’m building Norms Router Station… Almost don’t just need to complete the top and the dust collection on the back side.
Updated 1/15/12 Now we need to cut a recess in the lid for the medallion to set down into.DONT cut your medallion until you have routed out the home for it.I typically make the medallion about 1” to 1.5” smaller on all sides than the lid depending on the box size and the piece of wood I have for the medallion. We are now going to make a simple jig for a router to set on and run back and forth making several passes of incrementally deeper cuts. There are a several ways to do ...
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