I had a need to create a bunch of drawers. I wanted to use baltic birch plywood for the drawer boxes and I wanted to have them dovetailed. The problem I faced and maybe others too is tear out of the plywood. I was always fumbling with a way to clamp a backer board tight to prevent tear out. I came up with a solution to attach “clamps” to my porter cable 4210 jig and use it’s structure. Here is one of the clamps I made. If I remember correctly I think it’s 1 1/8...
Last year I picked up the DrillMaster #68341 Fixed Base Router at a Harbor Freight store. With the workshop in such disarray at the time, it got put away and forgotten. Months later I found it and checked it out. Like many have complained, the machining of the aluminum router body is dramatically undersized in comparison to the fixed base. When the clamp on the base is engaged, the router is pushed off center. Too much time had passed since I bought it, and on a $60.00 USD item I won̵...
I was looking around at router tables and all the ones that were small enough for my shop were made of cheap particle board. I would also need a less clunky router so I went in a different direction. Instead I bought this delta shaper for $160 which included the original stand. A modern Jet shaper of the same size would cost about 1200 new. I still need to buy some cutters for this machine before I can test it. The motor and other moving parts seem to be functional with minimal surface r...
Continuing on, I get the top ready for glue up and get it put together. Some preliminary work on flattening it and getting it cut to size and shape. By the end the top is pretty close to being done as far as working the wood. View on YouTube
Following up on the current build… This next part is the carving process of the soundboard. Link to view the video: https://www.youtube.com/watch?v=OzTgu1dqCSU
Anybody have any clever ideas how to build a doorway like this with large rounded corners? I wish there was a giant router big enough do do this kind of thing.
Here are a few tips on preventing tearout on router tables. Check it out, subscribe, and leave comments!
This post is an overview of the build. If you want more info please visit my personal blog post. Building a Table by Re-Purposing a Chandelier Watch it be built on YouTube I started out with the chandelier my wife hated. I used a cut off wheel to remove anything that wasn’t going to be part of the base. I aligned the legs using a scrap piece of plywood clamped in the vise Used Tie wire to hide the holes where the electrical wire came through. Painted wire a fra...
Before I jumped into making the breadboard ends I decided to do some reading and get a little more explanation on wood movement and what role breadboard ends play. Excerpts from Popular WoodWorking magazine website: “Boards expand and contract at a greater rate across their width than they do along the length. How much they expand and contract is more a matter of species and final resting place than anything else. Also, wood tends to expand and contract more actively toward the bark ...
I didn’t really spent much time thinking about how the desk top would be built. I planed and jointed the walnut along with the maple and cherry. I proceeded to glue up the panels using a biscuit jointer. With a top this large (39×72) I used 4 – 10” wide boards and glued them in pairs then glued the pairs together. I also clamped the ends and middle to keep the board from cupping from the clamping pressure. From there I glued up the final 4 board panel. After...
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