I decided to put a wagon vise in my bench. I considered a traditional L-shaped tail vise, and also a twin screw end vise. But I really like the simplicity of a wagon vise. Furthermore, since I’m limited on shop space to the tail end of where my bench will be, I thought a wagon vise would consume the least amount of real estate off of the tail. And finally, a wagon vise seemed like it would be a really cool project to build! I hadn’t planned out the exact dimensions of the v...
I know there are a lot of Roubo workbench builds posted in the last few years, but I have no apologies for adding another to the pile. Why did I start this? Mainly because my current bench is totally inadequate. It is a “weekend workbench” I’ve used for a couple of years now, built before I really understood what I wanted or needed. It is made with 4×4 and 2×4 pressure treated legs and stretchers, a laminated MDF top, 2’ x 5’ in size. It has a face vise...
Episode Focus: Slab glue up and slab flattening. The first project for season two is here! In this video series I show you how to build a split top roubo workbench on a budget! In this video I show you how to mill your timber, laminate the top slaps, and two methods on how to flatten your slaps using either hand tools or machinery. Video Outline:00:00 – 01:28 Introduction and Project run through 01:29 – 02:58 Timber preparation/Milling process 02:59 – 03:55 Slab Laminati...
Hello, this is probably my last workbench blog entry, now that my bench is complete! Like I said in my last blog, the workbench has been complete a couple weeks before this post on November 12. With my last post I had wrote about completing the base. After I had the base assembled, glued up, and drawbored I placed the bench top onto the base. Previous to putting the top on the base I had put one coat of boiled linseed oil on the underside of the top. The top is removable from the base, I deci...
Back again friends, Ok, the next step is the make a wagon vise out of this screw I got from Lee Valley. Thanks to PurpLev for the inspiration on his blog:http://lumberjocks.com/PurpLev/blog/17919 First I jointed one side of the boards for the end caps then ran it through the thickens planner, etc… Next since the wood in the wagon vise recess had warped since being cut I had to trim some wood off using my #78, #92, and a chisel. I even used the front bullnose portion of the 78...
The Predecessors One of the first projects that I made when I first started woodworking in 2010 was a workbench for the garage. All 2×4 construction with a 3/4” thick top of white pine. I made all the cuts on my newly acquired miter saw and actually assembled the thing in the living room. Here’s a picture. It was a decent garage/general purpose bench, but too tall and light to be a woodworking bench. I ended up cutting the length down and put it in the laundry clos...
I was fortunate enough to be able to take off Christmas week and get a good start on my workbench. I’ve had the idea to build one in my head for a few months now, and have been slowly accumulating the parts and hardware necessary. My intention was to make it possible to take the bench apart and move it with relative ease since I will be moving it from my dad’s shop once I have a shop of my own (side note: apartments suck). I used southern yellow pine, special ordered from Men...
I got some time in the shop tonight and was able to get the sliding board jack made and installed. To make the V-groove at the bottom, I first made two cuts down the center with a rip panel saw. Then I cut a 45-deg kerf from the front / back that met those first two cuts in the middle. Finally, I chopped out the middle section and pared it flat with a 1/4” chisel and cleaned up the slopes with a paring chisel. Here’s a picture after the first 45-deg cut: After the sec...
Hello. Its been 6 months since I finished my bench and I have spent over 1000 hours on it. Now that I have gotten a good feel for how the bench works and its ups and downs I thought I would write an update on it. To start I’ll mention the modifications I made. The first was to add leather to the pads on the hold fasts. With leather I no longer need to place scrap wood between the work pieces and the hold fasts to prevent denting. If you have hold fasts (which you should) I would r...
Ok, enough procrastinating! It’s time to get on with the workbench. I have a design that I am happy with and while I haven’t quite finished the CAD model I think I can safely start cutting some wood. As I stated in previous posts this is a Roubo bench and I used a lot of information from a lot of places. I have purchased all the wood and a good deal of the hardware. The top is going to be made from 10 foot long 4”x6” douglas fir. It should finish out at...
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