Managed to get all four sections of the top glued up. A bit laborious, but pretty straightforward. Decided to take a suggestion and use some jatoba for contrast. The plan was to glue up 4 sections of boards. Then I’d flatten each section before gluing the sections together. The rationale was that it would be easier to flatten each section using the powered jointer and planer than it would be the entire top using hand planes. There were two problems with this approach, both of whic...
After getting my legs glued up, I decided to look at my plan to see how it would fit the likely final leg dimensions. And realized that the 6×6 legs in the SketchUp model would likely end up at 5 1/2” x 5 1/2”. So I spent a couple hours making tweaks. Adjusting the leg dimensions was easy. I also simplified a bunch of the joinery. Used LayOut to make dimensioned drawings for leg joinery. After all, I have 4 legs glued up and waiting for action. Was about to start cuttin...
I’ve been planning a workbench build for two years, maybe a bit longer. Started by reading everything I could, followed by some quality SketchUp time. Had a design, changed it. Tweaked it again. Threw the design out and started over. More tweaking followed. And so on… Settled on a Roubo variant, and ordered Benchcrafted hardware. A year and a half ago. Complete re-design once again. Did a couple tweaks to that and ordered the lumber. Should be well-acclimated to my shop by n...
The stretchers are made from construction 2×6s. I cut a 1/4” off each side to make square (no round edges) and let them sit in the shop for a month or so. One of them twisted, so I was glad I had extras. I followed Schwarz’s plans pretty closely as far as the dimensions and making the stretchers coplaner with the legs. First I put the legs through the benchtop (upside down) and marked all of my mortises using a few smaller pieces of the 2×6s that would be the actual stre...
For the top, I decided to use construction grade 2×4s. However, I did not realize that I was short by a few when I started. My father in law gave me some redwood 2×6s from a deck he took down a few years ago. He told me all the rich people in Belle Meade, TN used to have their decks built from the stuff, but now you can’t find the stuff anywhere. The 2×6s he gave me were rotten for first inch. I ripped it off the top inch at the tbsw and planed them down to 1.5”. Th...
I retired last year and we moved from San Diego to The Southern Oregon Coast, we are renting out the SD house. I purposely left my old workbench in SD to force myself into finally building a new workbench as the old bench was not very good for hand tool woodworking. I love the design of the Roubo and knew it was in my future. There are no local lumber yards here that sell anything worth using for a workbench, just construction material. In my searching for a lumber source I found a family...
Finally got the bench to the point where it’s time to flatten the top and finish it. Going into the project almost a year ago, I made a promise to myself that I would flatten the top by hand. I’ve seen the fancy router sled used by the Woodwhisperer (among others), but that’s not how I wanted to go (besides the fact that I don’t want to put down $50 on a wide-pass router bit). The top wasn’t too far out of flat, globally. However, there were lots of...
My bench has had a gaping…er…gap in the middle of it since I built in in December 2012. Since I have Thanksgiving week off, I thought I’d remedy the situation. The divider is a simple piece made with two boards of sapwood-y black walnut with oak spacers. The bench was quite useful for gluing the thing together. The shot below shows that I staggered the spacers to accommodate different sized tools. After a little cleanup on the table saw and some fine...
After getting tired of cleaning sawdust out of the nooks and crannies of my planes, I decided to build a little cabinet for them. It’s just a basic scrap plywood box with plywood drawers. I got a couple pairs of 100# full-extension drawer slides off Amazon for the drawers. I’m not the greatest at building carcasses (i.e., making them square), so I had to do some trial and error getting the fit right. For the drawer backs I just screwed on a couple pieces of scrap O...
Forgot to post the last 3 videos of the Roubo build, so here they are! Part 6 (dovetail alternative) http://youtu.be/NRIAs9lIYmk Part 7 (Tail vise / Wagon vise install) http://youtu.be/MGb3Q4T4-50 Part 8 (Base Assembly) http://youtu.be/IhoQWF-cN20 About In this video series I show you how to make a solid Roubo workbench on a budget using readily available timber and hardware. Buy the plans: http://www.jordswoodshop.com/product/roubo-workbench-plans-sketchup/Subscribe to this...
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