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Woodworking blog entries tagged with 'roubo'

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My Roubo Workbench. #2: Part 2 Milling up the material.

01-01-2016 04:58 PM by joedillon | 2 comments »

I’m a carpenter, I fit out kitchens, offices, cafes for a specialist joinery firm that runs a modest workshop.By chance they had overordered a batch of Spruce pine and had no immediate use for it.After a brief chat with the boss and workshop manager, 7 of those boards were wheeled to a massive table saw, the legs, stretchers and top were cut to an oversize dimension and length, then surface planed and edged and then thicknessed.My intention was to hand build this bench over the Chri...

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My Roubo Workbench. #1: Concept.

01-01-2016 04:25 PM by joedillon | 0 comments »

I’ve yearned for a few years now to have my own space, my own small shop and build my own bench.I’ve been inspired by YouTube contributers such as Paul Sellers, Billy’s Little Bench to build my own bench, that I didn’t actually need a workshop full of powerful tools to create a sturdy, purposeful and beautiful bench. My initial problem was designing the bench, what goes where, dimensions, what type of joinery to use and how to execute it. I didn’t want ...

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Yet another workbench #5: Hardware 2 and Wrap Up

08-31-2015 09:49 PM by JonasB | 1 comment »

Parallel guide chain mechanism To make the chain mechanism, I used #35 chain and the sprockets are 10T with a 3/8 center. The chain is attached using two chain links. I had to do some metal working to create a few items: the brackets to hold the sprockets and a way of securing the chain at both ends. I had a 1.5” rectangular steel tube in my scrap collection so I used an angle grinder with a cutoff wheel to make both brackets that hold the sprockets with 3/8 bolts. Big box store ang...

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Yet another workbench #4: Hardware 1

08-30-2015 05:41 PM by JonasB | 0 comments »

Screw assembly The face vise screw mechanism is all DIY. Here are the piece parts. The hand-wheel has been kicking around my basement for 15 years. I remember buying it on Ebay for a project I never completed. It was too nice to throw away, so it waited and waited until now to find a purpose. The acme screw and nut I picked up on Ebay more recently. I cut the screw to length and drilled the hole that holds the hand-wheel setscrew. I found a 5 inch brass plate 1/2 inch thick also on...

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Yet another workbench #3: Wooden Parts 2

08-29-2015 05:36 PM by JonasB | 0 comments »

Top Assembly The top consist of two sub-assemblies: The lower half and the upper. The lower half is made up of two plywood sheets glued together, edged with maple and joined using doweled bridle joints. The doubled up plywood is attached to the frame using a basic butt joint strengthened with 3/8” dowels and glued down with epoxy. I used this method because my wood was not wide enough for the desired final dimensions if I rabbeted in the panel. This simple butt joint gave me some a...

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Yet another workbench #2: Wooden Parts 1

08-28-2015 05:35 PM by JonasB | 3 comments »

Leg Assembly Two leg assemblies are part of the support system for the bench. I was going to use glued up 2×4s, but found some 12/4 poplar, so sawed that to shape instead. The legs are 2.75” thick and 4” wide, and the top rail is 2.75” square. The legs are angled at about 15 degrees. The 2×4 approach would have simplified cutting the angled slots, but then you have the hassle of cleaning up the glued up legs. The large hunks of wood making up the legs give them a nice soli...

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Yet another workbench #1: My belt and suspenders design.

08-27-2015 10:35 PM by JonasB | 3 comments »

So I decided I needed to finally build a real woodworking bench for my new workspace. I got all the books by Chris Schwarz, checked all the back issues of woodworking mags and browsed the internet in preparation. Then the first thing I did was break one of Chris Schwarz rules. I decided to design my own rather then duplicate a historical bench. I think I had valid reasons. My workspace is small. I could not fit a long bench. A short bench means planning forces have a bigger impact, so I d...

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Split Top Roubo Bench Build #19: Done!

04-14-2015 02:15 AM by ic3ss | 4 comments »

My morning was taken up entirely by straightening out a snafu with my medical insurance co. and the doctor’s office. What a pain. Sometimes I wonder why I have health insurance. Anyway. . . When I did make it out to the shop, I had this cutoff piece of walnut left over from the leg vise chop that was perfect for the deadman. I’m not really done with it at this point, all I did was rip it and cut to length, cut a rabbet at the top and the V groove at the bottom. It fits right...

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Split Top Roubo Bench Build #18: Top flattening, parts 1 and 2

04-13-2015 03:49 AM by ic3ss | 0 comments »

I didn’t write the final post last week as I was pretty busy with my 20th wedding anniversary. Last weekend I had planned on flattening the tops on my last day off but only got half of it done. I had decided to use the router to flatten it, using a sled and rails. I saw the technique on the Wood Whisperer video and thought it was a good idea. So I went to the big box and got two 2×6 kiln dried 8’ long boards for the rails. The first thing it to make the edges straight and ...

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Split Top Roubo Bench Build #17: Ok, I think I've recovered now

04-07-2015 12:07 AM by ic3ss | 3 comments »

After a long morning drinking my coffee and thinking about alternatives to keep working, I drove to the lumber yard and got a piece of baltic birch to make the flattening sled out of. When I came back I took my bent saw blade out and put a crescent wrench on the bent tooth. I moved it about three times and I think it may be useable. I soaked it in simple green to get the pitch off and I’ll try it tomorrow. I’m expecting that it’ll be a little rough but that’s ok. IR...

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